Remove/install front side wall paneling

AR63.10-D-0020TS

Remove/install front side wall paneling

15.01.2020

Model

907.6/7

with code D03 (Roof and rear-end doors, high version)

Model

907.6

with code D05 (Super-high roof)

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

Model

910.6

with code D03 (Roof and rear-end doors, high version)

Shown on model 907.633, with code D03 (Roof and rear-end doors, high version), left side of vehicle

1

Front side wall paneling

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 910.6 mit Motor 780.703

AS00.00-Z-0035-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on battery

Typ 910.6 mit Motor 780.703

AH54.10-P-0001-01A

Topical note

General information on body repair

AH60.00-N-0001-01A



Remove

1

Remove all detachable parts in area of repair point.

2

Cover detachable parts that remain in vehicle with welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

3

Remove front side wall paneling (1).

AR63.10-D-0020-01TS



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Rotary wire brush
Body power jigsaw
Hand drill
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

4

Prepare front side wall paneling (1) for installation.

AR63.10-D-0020-02TS

 Commercially available devices/tools
Rotary wire brush
Spot weld milling machine
Body power jigsaw
Hand drill
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

5

Cut out window cutout of front side wall paneling (1).

Model 907.6/7 with window in side wall, model 910.6 with window in side wall

AR63.10-D-5892-05TS

 Commercially available devices/tools
Clamping pliers (Standard)
Rotary wire brush
Body power jigsaw
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

 Set of templates

*906589012300



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

6

Install front side wall paneling (1).

AR63.10-D-0020-03TS

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Clamping pliers (Standard)
Squeeze gun
Angular grinder

Black seam seal 300 ml

*BR00.45-Z-1107-01A

 Set of templates

*906589012300

7

Clean weld joints and sheet metal flanges with rotary wire brush.

 Commercially available devices/tools
Rotary wire brush

8

Remove welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

9

Clean repair area.

 Commercially available devices/tools
Wet and dry vacuum cleaner

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

10

Prime repair area with a primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
http://xentryportal.mercedes-benz.com

11

Seal seam after repair.

AR97.10-D-4000TS

 Supplement standard seals with sealant.

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

12

Paint repair area and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
http://xentryportal.mercedes-benz.com

13

Supplement cavity preservation

AR97.20-D-1500TS

14

Install all detachable parts in area of repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1107-01A

Black seam seal 300 ml

A 005 989 63 20