Remove/install flexible power duct with lower carriage for sliding door

AR54.18-D-0015TSB

Remove/install flexible power duct with lower carriage for sliding door

06.09.2018

Model

907.6/7

with code T55 (Electric operation of sliding door on right)

Model

907.6/7

with code T56 (Electric operation of sliding door on left)

Shown on model 907.7

1

Energy chain

3

Sliding door

1.1

Sliding base bottom

4

Bolts

1.2

Electrical wiring harness

5

Lower guide rail

2

Electrical connector

Shown on model 907.7 with lower guide rail (5) removed

1

Energy chain

3

Sliding door

1.1

Sliding base bottom

6

Electrical connectors

1.2

Electrical wiring harness

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S



Remove

1

Remove lower door trim on right or left sliding door (3).

Model 907.6/7 except code V4A (right load compartment sliding door full trim)

AR72.16-D-6612TS

Model 907.6/7 with code V4A (Right load compartment sliding door full trim)

AR72.16-D-6612TSB

2

Disconnect electrical connection (2).

3

Detach lower guide rail (5), lift and support with suitable spacers.

AR72.16-D-7816TS

4

Unscrew screw/bolts (4).

5

Remove lower carriage (1.1) from sliding door (3) and pass electrical wiring harness (1.2) through opening (arrow A) of sliding door (3).


Handle the electrical wiring harness (1.2) carefully.
Otherwise the electrical wiring harness (1.2) could be damaged.

6

Unclip flexible power duct (1) from protective foil (arrow B).

 Clip remover

*452589016300

7

Unclip electrical wiring harness (1.2) from body (arrows C).

 Clip remover

*452589016300

8

Disconnect electrical connectors (6).

 The number of electrical connectors (6) may vary depending on the vehicle equipment involved.

9

Remove flexible power duct (1) with lower carriage (1.1) and electrical wiring harness (1.2).



Install

10

Connect electrical connectors (6).

 The number of electrical connectors (6) may vary depending on the vehicle equipment involved.

11

Clip electrical wiring harness (1.2) onto body (arrows C).

12

Clip flexible power duct (1) onto protective foil (arrow B).

13

Route electrical wiring harness (1.2) through opening (arrow A) into sliding door (3).


Handle the electrical wiring harness (1.2) carefully.
Otherwise the electrical wiring harness (1.2) could be damaged.

14

Connect electrical connector (2).

15

Position lower carriage (1.1) on sliding door (3) and tighten screws (4).

 Tighten screws (4) to specified tightening torque only after adjustment of sliding door (3).

16

Remove spacers and fasten lower guide rail (5).

AR72.16-D-7816TS

17

Attach lower door trim on right or left sliding door (3).

Model 907.6/7 except code V4A (right load compartment sliding door full trim)

AR72.16-D-6612TS

Model 907.6/7 with code V4A (Right load compartment sliding door full trim)

AR72.16-D-6612TSB

Adjust

18

Adjust height of lower carriage (1.1).

AR72.16-D-1023-01TS

Gap dimensions of sliding door

*BE60.00-N-1009-01TS

 Bolt, holder for carriage at bottom to sliding door

*BA72.16-N-1011-01TS

 Feeler gauge

*129589032100

19

Adjust transition of sliding door (3) to B-pillar.

If the flexible power duct (1) is replaced.

AR72.16-D-1023-05TS

 Bolt, carriage to holder

*BA72.16-N-1019-01TS



Check

20

Check opening and closing function of sliding door (3).

Test and adjustment values for gap dimensions

Number

Designation

Model 907.6/7/8, 910

BE60.00-N-1009-01TS

Gap dimensions of sliding door

Sliding door to B-pillar

Dimension "IA"

mm

6,0 (1)

Sliding door to longitudinal member

Dimension "IB"

mm

5,5 (1)

Sliding door to C-pillar

Dimension "IC"

mm

6,0 (1)

Sliding door to roof frame

Dimension "ID"

mm

5,5 (1)

Glass pane in sliding door to glass pane in sidewall

Dimension "IE"

mm

10 (1)

For picture, see

AR60.00-D-0700-01TS

 Sliding door

Number

Designation

Model 907.6/7, 910.6

BA72.16-N-1011-01TS

Bolt, holder for carriage at bottom to sliding door

Nm

32

 Sliding door

Number

Designation

Model 907.6/7, 910.6

BA72.16-N-1019-01TS

Bolt, carriage to holder

Nm

10