S54.10-A007-78
1 | High-voltage battery module | 7 | Electrical wiring harness | 12 | Electrical connector | ||
2 | Coolant hoses (3 pcs.) | 8 | Electrical wiring harness | 13 | Electrical wiring harness | ||
3 | Nut | 9 | Screws (4 pcs.) | 14 | Electrical connectors | ||
4 | Equipotential bonding line | 10 | High-voltage connection | 15 | Electrical wiring harness | ||
5 | Electrical connectors | 11 | Bracket | 16 | Screws (12 pcs.) | ||
6 | Cable tie |
Warning | Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | |
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | |
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Topical note | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | ||
Topical note | Notes on battery | ||
| Remove | ||
1 | Secure vehicle on vehicle lift. | ||
2 | Remove left and right underfloor panelings. | ||
| Check | ||
3 | Wear personal protective equipment (arc-resistant jacket, face mask, electrical protective gloves, etc.). | ||
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | |
4 | Check hazard potential of the high-voltage batteries of the high-voltage battery module (1). | ||
Topical note | Notes on battery | ||
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | |
5 | Check housing of the high-voltage batteries of the high-voltage battery module (1). | ||
Topical note | Notes on battery | ||
Check the non-visible areas after removal of the high-voltage battery module (1). | |||
If there is a problem, | |||
| |||
connect MPC/general representative. | |||
6 | Wear protective equipment (arc-resistant jacket, face mask, electrical protective gloves, etc.). | ||
7 | Drain off coolant of high-voltage battery cooling system. | ||
8 | Remove voltage of high-voltage on-board electrical system. | ||
9 | Remove cross strut. | ||
10 | Remove coolant hoses (2) and seal openings with protective covers. | ||
Collect escaping coolant. | |||
Set of protective caps | |||
11 | Disconnect cable tie (6) and disconnect electrical connectors (5). | ||
12 | Remove electrical wiring harnesses (7, 8) from bracket (11). | ||
13 | Remove screws (9). | ||
14 | Remove high-voltage plugs (10) and bracket (11) from the high-voltage power distributor. | WIS Service Media | |
15 | Cover open electrical connectors on the high-voltage plugs (10) and on the high-voltage power distributor with protective covers. | Set of protective covers | |
Set of protective caps | |||
16 | Disconnect electrical connectors (12, 14). | ||
17 | Expose electrical wiring harnesses (13, 15). | ||
18 | Position assembly device under the high-voltage battery module (1). | ||
| 001 588 00 54 00 Assembly device | ||
19 | Lower vehicle with vehicle lift until the high-voltage battery module (1) rests on the mount of the assembly device. | ||
20 | Check positioning of the high-voltage battery module (1) on the mount of the assembly device. | If the high-voltage battery module (1) does not rest correctly on the mount of the assembly device, | |
| |||
Lift vehicle and position assembly device again under the high-voltage battery module (1). | |||
21 | Lower vehicle further until the assembly device is completely deflected. | | |
22 | Remove bolts (16). | ||
23 | Remove nut (3) and remove the equipotential bonding line (4). | | |
24 | Lift vehicle until the high-voltage battery module (1) is freely accessible. | ||
| Check | ||
25 | Wear personal protective equipment (arc-resistant jacket, face mask, electrical protective gloves, etc.). | ||
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | |
26 | Check previously non-visible areas of the housing of the high-voltage batteries of the high-voltage battery module (1). | ||
Topical note | Notes on battery | ||
If there is a problem, | |||
| |||
Notify the MPC/general representative and store high-voltage battery module (1) in the specified container. | |||
27 | Wear protective equipment (arc-resistant jacket, face mask, electrical protective gloves, etc.). | ||
| Install | ||
28 | Position assembly device with high-voltage battery module (1) under the vehicle. | ||
29 | Lower vehicle to stop. | | |
Aid of helper required. | |||
30 | Check positioning of the assembly device with the high-voltage battery module (1) relative to the thread in the underbody. | If the high-voltage battery module (1) is not correctly positioned relative to the threads in the underbody, | |
| |||
Lift vehicle and reposition assembly device with high-voltage battery module (1). | |||
31 | Attach equipotential bonding line (4) and attach nut (3). | Nut, potential equalization ground line to underbody | |
32 | First position all screws (16) and then tighten. | Screw, high-voltage battery module to underbody | |
33 | Lift vehicle and bring assembly device out of the working area. | ||
34 | Attach electrical wiring harnesses (13, 15). | ||
35 | Connect electrical connectors (12, 14). | ||
36 | Remove protective covers from the high-voltage plugs (10) and high-voltage power distributor. | ||
37 | Attach high-voltage plugs (10) and bracket (11) to the high-voltage power distributor and lock. | ||
38 | Screw in screws (9). | Bolt, holder to high-voltage power distributor/holder | |
39 | Attach electrical wiring harnesses (7, 8) to the bracket (11). | ||
40 | Connect electrical connectors (5) and secure with new cable tie (6). | ||
41 | Remove protective covers and attach coolant hoses (2). | ||
42 | Install left and right underfloor panelings. | ||
43 | Install cross strut. | ||
44 | Disconnect vehicle from vehicle lift. | ||
45 | Put the high-voltage on-board electrical system into operation. | ||
46 | Fill high-voltage battery cooling system with coolant and bleed. |
001 589 01 91 00
Set of protective covers
001 589 00 91 00
Set of protective caps
001 589 02 91 00
Set of protective caps
Powiązane dokumenty
- ah0000z030001a Ogólne wskazówki dotyczące pojazdów z instalacją wysokiego napięcia i/lub akumulatorem litowo-jonowym i/lub gazowym systemem napędu oraz osobistego wyposażenia ochronnego
- ah5410p000101a
- ah5410p000101a Wskazówki dotyczące akumulatora
- ar0060s0100e
- ar0850s0021f
- ar2020p744101rq Otwieranie i zamykanie złącza przewodu płynu chłodzącego
- ar4770s000201f
- ar4770s1000f
- ar6110s5139f
- ar6130s1001f
- as0000z000901a Niebezpieczeństwo zakleszczenia lub zmiażdżenia, w skrajnym przypadku obcięcia kończyn podczas prac przy układach mechanicznych.
- as0000z003501a Zagrożenie życia podczas prac przy elementach i systemach U >=30 V napięcie zmienne (AC) bądź U >=60 V napięcie zmienne
- as2000z000101a Niebezpieczeństwo zranienia skóry i oczu przez poparzenie wytryskującym, gorącympłynem chłodzącym. Niebezpieczeństwo zatrucia na skutek połknięcia płynu chłodzącego
- as5410z000101a Niebezpieczeństwo pożaru/wybuchu z powodu zwarcia i wydostającego się gazu piorunującego. Niebezpieczeństwo obrażeń z powodu poparzenia oczu, skóry i śluzówki przez elektrolit akumulatora/mgiełkę lub przez zwarcie i działanie
- ws5400p0086b