Warning | Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
| Remove | ||
1 | Remove transmission. | ||
2 | Fasten transmission onto assembly stand. | ||
Assembly stand | |||
Mounting plate | |||
| Disassemble | ||
3 | Remove central clutch release bearing. | ||
4 | Remove shift tower. | ||
5 | Remove radial shaft sealing ring at drive end. | ||
6 | Remove radial shaft sealing rings from axle shafts. | ||
7 | Disassemble transmission housing. | ||
| Clean | ||
8 | Clean transmission housing front section, transmission housing rear section and main components of transmission. | When doing so, also clean sealing surfaces of transmission housing front section and transmission housing rear section. | |
Assembly cleaner | |||
| Check | ||
9 | Check transmission housing front section, transmission housing rear section and main components of transmission for wear and damage. | If wear or damage is present | |
| |||
Replace damaged or worn parts. | |||
| Assemble | ||
10 | Install radial shaft sealing ring at drive end. | ||
11 | Install radial shaft sealing ring of axle shafts. | ||
12 | Assemble transmission housing. | ||
Screw/bolt, transmission housing front section to transmission housing rear section | |||
Screw, ball bearing holder to transmission housing rear section | |||
Loctite sealant 518 | |||
13 | Install shift tower. | ||
Shift through gears to check. | |||
If it is not possible to shift through the gears, | |||
| |||
perform suitable repair measures. | |||
14 | Install central clutch release bearing. | ||
| Install | ||
15 | Detach transmission from assembly stand. | ||
Assembly stand | |||
Mounting plate | |||
16 | Install transmission. |
140 589 34 63 00
Mounting plate
116 589 06 59 00
Assembly stand
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