AR26.40-D-2002-01TSF | Disassemble transmission housing | ||
Warning | Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. |
1 | Remove screws (2) from transmission housing front section (1). |
2 | Swivel the transmission. |
Swivel transmission so that rear section of transmission housing (5) is raised. |
3 | Remove screw/bolts (3). |
4 | Remove screws/bolts (4). |
D26.10-A003-76
5 | Remove magnet (6). |
To prevent the magnet (6) from dropping down, do not yet raise transmission housing rear section (5) too far. |
Carefully pry rear section of transmission housing (5) off front section of transmission housing (1) until magnet (6) in rear section of transmission housing (5) is accessible. |
If magnet (6) is damaged, |
|
replace magnet (6). |
6 | Fully detach rear section of transmission housing (5) from front section of transmission housing (1). |
D26.10-A004-79
7 | Remove shift forks (12a, 12b). |
To do so, lift up shift axle (12) and remove shift forks (12a, 12b) together with shift axle (12). |
8 | Remove shift forks (13a, 13b). |
To do so, lift up shift axle (13) and remove shift forks (13a, 13b) together with shift axle (13). |
9 | Use cable ties to tie main shafts (10, 11) and countershaft (9) together at suitable position. |
10 | Remove main shafts (10, 11) upwards together with countershaft (9). |
Carefully remove main shafts (10, 11) with countershaft (9) upwards. |
To do so, lift up differential (7) slightly and remove at the same time. |
Check oil deflector (8) and bearing of countershaft (9) for damage. |
If the oil deflector (8) or the bearing of the countershaft (9) are damaged, |
|
replace affected component part. |
11 | Remove cable ties and detach main shafts (10, 11) and countershaft (9) from each other. |
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