S20.20-2001-09
1 Lock cross member
2 Grill
3 Bumper
4 Coolant line
5 Coolant line
6 Radiator
7 Coolant line
8 Coolant drain plug
S20.20-2002-06
Only for engine 601.970
9 Charge air cooler
10 Charge air hose, top
11 Charge air hose below
M43.1 Charge air cooler fan connector
S20.20-2003-09
12 Automatic oil line (code G40)
13 Refrigerant lines (code H06)
B21.1 Pressure switch connector (code H06)
B21.2 Pressure switch connector (code H06)
B77.1 Connector for high/low-pressure switch (code H06)
M34.1 Fan connector
M34.2 Fan connector
S20.20-2004-06
6 Radiator
9 Charge air cooler (engine 601.970)
14 Pins (engine 601.970)
15 Front subframe
| Remove/install | ||
1 | Disconnecting the battery | ||
Danger! | Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. | |
2 | Drain coolant | ||
3 | Discharge air conditioning system | if AC fitted (code H06) | |
4 | Remove lock crossmember (1) | ||
5 | Remove grill (2). | if AC fitted (code H06) | |
6 | Remove right front headlamp | Only for engine 601.970 (charge air cooler) | |
7 | Remove coolant lines (4, 5 and 7) at radiator (6) |
| |
8 | Remove charge air hose above (10) and below (11) on charge air cooler (9) and press to the side | Engine 601.970 | |
9 | Disconnect charge air cooler fan connector (M43.1) | Engine 601.970 | |
10 | Disconnect pressure switch connectors (B21.1 and B21.2) | if AC fitted (code H06) | |
11 | Disconnect high/low-pressure switch connector (B77.1) | if AC fitted (code H06) | |
12 | Remove refrigerant lines (13) on condenser | if AC fitted (code H06) | |
13 | Detach ATF lines (12) on radiator (6) | for AT (code G40) | |
| |||
14 | Unclip and disconnect fan connectors (M34.1 and M34.2) on cooler | ||
15 | Remove cooler (6) with condenser and charge air cooler (9) upwards | Installation: Introduce cooler journal (arrows) (6) and charge air cooler (9) into the grommet for the axle/engine subframe (15) | |
16 | Remove pins (14) and charge air cooler (9) from cooler (6) | Engine 601.970 | |
17 | Install in the reverse order | ||
18 | Check AT oil level; correct if necessary | for an AT (code G40) | |
19 | Inspect cooling system for leaks |
Cooler, coolant lines
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