D20.10-A001-79
1 | Coolant pump | 5 | Clip | 9 | Hose | ||
2 | Electrical connector | 6 | Hose | 10 | Hose | ||
3 | Electrical line | 7 | Hose | 11 | Bolts | ||
4 | Hose | 8 | Hose |
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
| Remove/install | ||
1 | Drain off coolant. | ||
2 | Remove the alternator | ||
3 | Disconnect electrical connection (2). | ||
4 | Remove electric line (3) from coolant pump (1). | Installation: Check retaining clips | |
Depending on the findings, | |||
| |||
Replace retaining clip. | |||
5 | Release clamp (5) and slide back onto hose (4). | Hose clamp pliers | |
6 | Remove hoses (6, 7, 8) from coolant pump (1). | Collect coolant which flows out. | |
Commercially available devices/tools | |||
Installation: Check hoses (6, 7, 8) for damage. | |||
Hose clamp pliers | |||
Depending on the findings, | |||
| |||
Replace damaged hose (6, 7, 8). | |||
7 | Remove hose (9) from coolant pump (1). | ||
Collect coolant which flows out. | |||
Commercially available devices/tools | |||
Installation: Check hose (9) for damage. | |||
Depending on the findings, | |||
| |||
Replace hose (9). | |||
8 | Remove hose (10) from coolant pump (1). | Installation: Check hose (10) for damage. | |
Depending on the findings, | |||
| |||
Replace hose (10). | |||
9 | Remove screws (11). | Bolt, coolant pump to crankcase | |
10 | Remove coolant pump (1). | To do so, pull coolant pump (1) off hose (4). Collect coolant which flows out. | |
Commercially available devices/tools | |||
Installation: Ensure that hose (4) is seated correctly. Check hose (4) for damage. | |||
Depending on the findings, | |||
| |||
Replace hose (4). | |||
11 | Modify coolant thermostat. | If a new coolant pump (1) is installed. | |
12 | Install in the reverse order. |
454 589 00 37 00
Hose clamp pliers
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