ar0941p6830a

Remove/install charge air heat exchanger

Typ ar · temat 09.41 · wersja 0103 · 2003-10-24

Dotyczy: ENGINE 602.983 in MODEL 461

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 1 Silnik › 09 Zasysanie powietrza, doładowanie › 09.41 Przewód powietrza doładowującego/chłodzenie powietrza doładowującego — Seria 461 · Seria 602 (modele 983)

EinPAS 15 Silnik › 15.30 Ssanie powietrza/ doładowanie › 15.30.45 Chłodnica powietrza doładowywanego — Seria 461 · Seria 602 (modele 983)

AR09.41-P-6830A

Remove/install charge air heat exchanger

11.11.97

ENGINE 602.983 in MODEL 461

Remove/install charge air heat exchanger

P09.41-0242-06

1 Charge air hose

2 Charge air hose

3 Connection for coolant line

4 Connection for coolant line

5 Charge air cooler

6 Plug (coolant level indicator sensor)

7 Attaching parts (charge air cooler)

B17 IAT sensor

Remove/Install

1

Remove charge air hose (1)

2

Unplug plug of intake air temperature sensor (B17)

3

Remove charge air hose (2)

Danger!

Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles.

Wear protective gloves, protective clothing and eye protection.

AS20.00-Z-0001-01A

4

Detach coolant line at connections (3, 4) at charge air cooler (5)

5

Disconnect plug connector (6)

6

Remove intake hose of air cleaner

7

Unscrew nuts (7) of charge air cooler (5)

8

Remove charge air cooler (5)

Installation:

The pins of the charge air cooler must be seated below in the rubber mounts.

9

Clean hose clamp/connection points thoroughly

Charge air hoses may jump off during operation if the connection points are not clean.

*BA09.41-P-1002-01A

10

Install in the reverse order

11

Check engine coolant level in charge air cooler (5), fill up if necessary

AP09.41-P-0912G

*BF09.41-P-1001-01A

12

Check leaktightness of charge air cooling circuit

Charge air pipe/charge air cooling

Number

Designation

Engine 602.982/
983

BA09.41-P-1002-01A

Hose clamps of charge air pipes/hoses

NM

3

Cooling system of charge air cooler

Number

Designation

Engine 602.983
in Model 461

BF09.41-P-1001-01A

Cooling system

Total capacity

Liter

1,7

Capacity of anticorrosion/
antifreeze agent down to
-37 °C

Liter

0,85

Capacity of anticorrosion/
antifreeze agent down to
-45 °C

Liter

1,00

Specifications for Operating Fluids

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

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