Remove/install intermediate gear for engine control

AR05.10-S-7620E

Remove/install intermediate gear for engine control

13.8.15

Model

447 with engine 651

1

Intermediate gear

2

Gear

 Danger !

Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.

No parts of the body or limbs should be within the operating range of the mechanism when moving components.

AS00.00-Z-0009-01A



Remove

1

Remove engine and install on assembly stand

AR01.10-S-2401E



000 588 00 31 00 Assembly stand

WS01.00-N-3028B



000 588 00 31 02 Adapter

WS01.00-P-0088B

2

Remove timing case cover

AR01.40-S-8000E

3

Remove oil pan

Model 447 with engine 651
except code ZG2 (Permanent all-wheel drive)

AR01.45-S-7500E

Model 447 with engine 651
with code ZG2 (Permanent all-wheel drive)

AR01.45-S-7500EA

4

Remove oil suction pipe

AR18.10-S-4020-01E

 Bolt, oil suction pipe to bearing housing

*BA18.10-N-1001-01S

5

Move engine to basic position and arrest

AR05.10-S-7620-01E

 Bolt connecting camshaft bearing cap to cylinder head

*BA05.20-N-1002-01O

 Counterholder

*651589084000

 Counterholder

*651589004000

 Assembly tool

*651589026300

 Holddown device

*651589094000

6

Remove intermediate gear (1)

AR05.10-S-7620-02E

 Bolt, intermediate gear to crankcase

*BA05.10-N-1001-02A



Check

7

Check intermediate gears (1) for damage and wear

For appropriate findings:



Replace intermediate gear (1).



Install

8

Install intermediate gears (1)

AR05.10-S-7620-02E

 Bolt, intermediate gear to crankcase

*BA05.10-N-1001-02A



Check

9

Check pretension of intermediate gears (1)

 The gear (2) on the intermediate gear (1) should be seated without play.



Install

10

Remove arrests from engine

AR05.10-S-7620-01E

 Bolt connecting camshaft bearing cap to cylinder head

*BA05.20-N-1002-01O

 Counterholder

*651589084000

 Counterholder

*651589004000

 Assembly tool

*651589026300

 Holddown device

*651589094000

11

Install oil suction pipe

AR18.10-S-4020-01E

 Bolt, oil suction pipe to bearing housing

*BA18.10-N-1001-01S

12

Install oil pan

Model 447 with engine 651
except code ZG2 (Permanent all-wheel drive)

AR01.45-S-7500E

Model 447 with engine 651
with code ZG2 (Permanent all-wheel drive)

AR01.45-S-7500EA

13

Install timing case cover

AR01.40-S-8000E

14

Install engine

AR01.10-S-2401E

 Gearwheel drive

Number

Designation

ENGINE 651

BA05.10-N-1001-02A

Bolt, intermediate gear to crankcase

Nm

80

 Camshaft

Number

Designation

Engine 651 in model 447

BA05.20-N-1002-01O

Bolt connecting camshaft bearing cap to cylinder head

Nm

9

 Oil pump

Number

Designation

Engine 651 in model 447

BA18.10-N-1001-01S

Bolt, oil suction pipe to bearing housing

Stage 1

Nm

6

Stage 2

°

90