1 | Oil pan |
2 | Screw |
S01.45-4530-06
11 | Support plate |
S01.45-4540-06
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
| Remove | ||
1 | Fix steering wheel in center position | ||
Retainer device | |||
2 | Remove engine cover | ||
3 | Remove air-water duct | ||
4 | Install adaptation to mounting plate (11) | Adaptation | |
Support plate | |||
5 | Mount mounting plate (11) as shown on the engine suspension lugs | Support plate | |
6 | Place engine hoist and hook in on mounting plate (11) | ||
Do not lift engine. | |||
M8 | |||
Engine lifting device | |||
Support braces | |||
7 | Remove screw/bolts for engine mount on engine support | ||
8 | Remove oil pan bottom section | ||
9 | Remove flywheel or driven plate | ||
10 | Remove integral carrier | ||
Unfasten integral carrier completely and lower somewhat. The oil pan (1) must be accessible. | |||
11 | Unfasten guide tube for oil dipstick | ||
12 | Remove screw/bolts (2) | ||
13 | Remove screw/bolts of the oil pan(1) at crankcase | Oil pan (1) is still fastened to cylinder crankcase with 18 screws/bolts. Do not completely remove two opposite screw/bolts but just unscrew by about four revolutions. | |
14 | Pry off oil pan (1) from crankcase | | |
15 | Remove oil pan (1) | For this purpose, remove remaining screws of oil pan (1). | |
16 | Remove screw/bolts for prying off the oil pan (1) out of the oil pan (1) (arrows). | ||
| Clean | ||
17 | Clean sealing surfaces on the oil pan (1), crankcase and timing case cover | ||
Loctite 7200 | |||
Loctite 7063 (400 ml) cleaning spray | |||
18 | Coat sealant onto sealing surface | ||
Topical note | Notes on sealant path for timing case cover | ||
Notes on sealant path for oil pan | |||
| |||
Sealant, Loctite 5970, 50 ml | |||
| Install | ||
19 | Install oil pan (1) | ||
Follow the bolt plan. | |||
Bolt, oil pan to crankcase | |||
20 | Screw in screw/bolts (2) | Screw/bolt, timing case to crankcase, cylinder head and oil pan top section | |
21 | Attach guide tube of the oil dipstick | ||
22 | Attach integral carrier | ||
23 | Install flywheel or driven plate | ||
24 | Install oil pan bottom section | ||
25 | Lower engine onto engine mount | ||
26 | Screw in screw/bolts for engine mount on engine support | ||
27 | Remove engine hoist | ||
M8 | |||
Engine lifting device | |||
Support braces | |||
28 | Remove mounting plate (11) | ||
29 | Install engine cover | ||
30 | Install air/water duct | ||
31 | Remove holding device on steering wheel | ||
Retainer device | |||
| Check | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
32 | Check for leak tightness with engine running | Visual inspection only. |
447 589 00 63 00
Support braces
639 589 00 61 00
Engine lifting device
639 589 09 62 00
Adaptation
906 589 05 62 00
Support plate
129 589 01 21 00
Retainer device
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