ar0100s1300pb

Check cylinders for leaks

Typ ar · temat 01.00 · wersja 0100 · 2017-07-04

Dotyczy: Model 470 with engine 200

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 1 Silnik › 01 Silnik kompletny, odpowietrzenie silnika, głowica cylindrów, skrzynia korbowa › 01.00 Informacje ogólne — Seria 470

EinPAS 15 Silnik › 15.15 Silnik spalinowy kompletny/obudowa silnika/mechanizm korbowy › 15.15.15 Silnik spalinowy kompletny — Seria 470

Dotyczy też silników/skrzyń biegów: 200 ***

AR01.00-S-1300PB

Check cylinders for leaks

18.06.2017

Model

470 with engine 200

Check cylinders for leaks

S01.00-4534-09

1

Thread adapter

2

Pressure loss tester

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Determine loss of pressure at cylinder

AH01.00-N-1300-02A

Remove

1

Bring engine to operating temperature (approx. 80 °C)

Only check cylinder leakage when the engine is at normal operating temperature.

2

Switch off ignition and remove transmitter key

3

Remove spark plugs

AR15.12-S-1010PB

4

Unscrew coolant filler neck cap

5

Remove engine oil cap

Check

6

Screw thread adapter (1) into the spark plug thread of the cylinder to be checked

Screw-in fitting

*270589019100

7

Install the top dead center (TDC) detection device on the thread adapter (1)

Screw-in fitting

*270589019100

Pressure loss tester

*450589172100

8

Place piston of cylinder to be checked at top of top dead center (TDC) (ignition TDC) using a TDC detection device


Do not turn engine against direction of engine rotation.
Damage and measurement errors can occur otherwise.

Crank engine at crankshaft center bolt in direction of engine rotation.

Pressure loss tester

*450589172100

9

Pressurize cylinder with compressed air and read off pressure loss at the pressure loss tester (2)

Note measurement results.

Cylinder leakage: permissible loss total indication

*BE01.00-P-1001-02Z

Cylinder leaktightness: Permissible losses at valves and cylinder head gasket

*BE01.00-P-1002-02Z

Cylinder leaktightness: Permissible losses at pistons and piston rings

*BE01.00-P-1003-02Z

If the crankshaft rotates.

Switch transmission into 4th gear and apply the brake. Use aid of helper.

10

Disconnect the TDC detection device from the thread adapter (1)

Pressure loss tester

*450589172100

Screw-in fitting

*270589019100

11

Unscrew the thread adapter (1) from the spark plug bore of the tested cylinder

Screw-in fitting

*270589019100

12

Check other cylinders in firing order of the engine

Firing order

AH01.00-N-0100-02P

Observe the firing order.

Install

13

Remove all tooling

Screw-in fitting

*270589019100

Pressure loss tester

*450589172100

14

Install engine oil cap

15

Install coolant filler neck cap

16

Install spark plugs

AR15.12-S-1010PB

Cylinder leakage

Number

Designation

Engine 000, 104, 112, 161, 166, 200, 272, 274, 607, 611, 622, 642, 646, 651, 661, 662, 668, 699

BE01.00-P-1001-02Z

Cylinder leakage: permissible loss total indication

%

 25

Cylinder leakage

Number

Designation

Engine 000, 104, 112, 161, 166, 200, 272, 274, 607, 611, 622, 642, 646, 651, 661, 662, 668, 699

BE01.00-P-1002-02Z

Cylinder leaktightness: Permissible losses at valves and cylinder head gasket

%

 10

Cylinder leakage

Number

Designation

Engine 000, 104, 112, 161, 166, 200, 272, 274, 607, 611, 622, 642, 646, 651, 661, 662, 668, 699

BE01.00-P-1003-02Z

Cylinder leaktightness: Permissible losses at pistons and piston rings

%

 20

Check cylinders for leaks
Check cylinders for leaks

270 589 01 91 00

Screw-in fitting

450 589 17 21 00

Pressure loss tester

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