an8330s0001c

Retrofit air conditioning

Typ an · temat 83.30 · wersja 0103 · 2008-08-04

Dotyczy: MODEL 638 with ENGINE 611.980 High-Line version

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 83 Klimatyzacja › 83.30 Układ klimatyzacji — Seria 611 (modele 980) · Seria 638

EinPAS 39 Ogrzewanie/ wentylacja/ chłodzenie › 39.15 Klimatyzacja › 39.15.3 Pofabryczny montaż/przebudowa — Seria 611 (modele 980) · Seria 638

AN83.30-S-0001C

Retrofit air conditioning

24.7.08

MODEL 638 with ENGINE 611.980
High-Line version

Retrofit air conditioning

S83.30-4046-09

1 Bracket

2 Refrigerant compressor

3 Poly-V-belt

4 Capacitor

5 Refrigerant line

6 Refrigerant line

7 Refrigerant line

15 Air conditioning wiring harness

16 Expansion valve

A20 Climate control control and operating unit

B29 Evaporator temperature sensor

B119 Refrigerant pressure sensor

8 Refrigerant line

9 Bracket

10 Fluid reservoir

11 Clamp

12 Condensation drain hose

13 Evaporator

14 Insulation

Retrofit air conditioning

S83.30-4047-09

5 Refrigerant line

6 Refrigerant line

7 Refrigerant line

8 Refrigerant line

20 Sealing ring

21 Screw

22 Clip

17 Bracket

18 Bracket

19 Nut

Removing

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

Special instructions for lifting and supporting vehicle

Model 638

AH00.60-N-0100-01A

1

Switch vehicle to service mode.

With air suspension (code CL0).

2

Disconnect ground line of battery

AR54.10-S-0005A

3

Remove heater housing

AR83.25-S-1000A

4

Remove radiator

AR20.20-S-3865D

5

Remove poly-V belt

AR13.22-S-1202B

Install

6

Retrofit bracket (1) of refrigerant compressor (2)

AN83.30-S-0001-03A

*BA83.30-N-1009-01A

7

Retrofit refrigerant compressor (2)

AN83.55-S-0001-01A

*BA83.55-N-1005-01A

*BA83.55-N-1006-01A

8

Install poly V-belt (3)

Use new poly-V belt.

AR13.22-S-1202B

Pay attention to poly-V belt routing plan.

AR13.22-P-3902-02HB

9

Connect refrigerant lines (5, 6) to refrigerant compressor (2)

Coat seal rings with refrigerant oil.

AN83.30-S-0001-07A

*BA83.55-N-1002-01A

10

Retrofit brackets (17, 18) for refrigerant lines (6, 8)

AN83.30-S-0001-15A

*BA01.45-N-1005-01H

*BA83.30-N-1011-01A

11

Retrofit condenser (4)

Do not damage condenser (4) and radiator. Remove foreign objects from radiator.

AN83.30-S-0001-05A

12

Position radiator with condenser in engine compartment

Secure radiator with condenser using a suitable tensioning strap to prevent it from tipping over.

13

Connect refrigerant lines (5, 7) to condenser (4)

Use spacer between clamp and radiator.

AN83.30-S-0001-08A

*BA83.30-N-1006-01A

*BA83.30-N-1010-01A

14

Install radiator

Replace existing bracket with new steering oil reservoir bracket (9).

AR20.20-S-3865D

15

Fit steering oil reservoir to new steering oil reservoir bracket (9)

16

Retrofit fluid reservoir (10)

AN83.30-S-0001-06A

*BA83.30-N-1003-01A

17

Screw refrigerant pressure sensor (B119) to refrigerant line (7)

18

Retrofit evaporator (13)

AN83.30-S-0001-04B

19

Retrofit icing protection sensor (B119)

AN83.30-S-0001-29A

20

Install heater unit

Instrument panel remains removed.

AR83.25-S-1000A

21

Screw high and low pressure lines (6, 8) to expansion valve (16)

*BA83.30-N-1001-01A

22

Retrofit air conditioning system wiring harness (15)

AN54.18-S-0001-01A

23

Retrofit condensation hose (12)

AN83.30-S-0001-01A

24

Installing instrument panel

Install new heater operating unit.

AR68.10-S-1000A

25

Fill refrigerant circuit

AR83.30-S-1760A

26

Connect ground cable to battery

AR54.10-S-0005A

27

Note on HHT and Star Diagnosis CDI

AD07.16-P-2000-03A

28

Perform variant coding on the CDI control unit

AD07.16-P-2000-05A

29

Perform parameterization on the heater operating unit with HHT and Star Diagnosis

30

Take vehicle out of service mode.

With air suspension (code CL0).

Checking

31

Check air conditioning for proper operation

Oil pan

Number

Designation

Engine
611.980

BA01.45-N-1005-01H

Bolt, oil pan to timing case cover

M6

Nm

9

Air conditioning

Number

Designation

Model
638

BA83.30-N-1001-01A

Nut of suction and high pressure line to expansion valve

Nm

10

BA83.30-N-1003-01A

High pressure lines to fluid reservoir

Nm

17

BA83.30-N-1006-01A

AC compressor/condenser high pressure line bolted connection

Nm

33

BA83.30-N-1009-01A

Screw, refrigerant compressor bracket to crankcase

Nm

20

BA83.30-N-1010-01A

Condenser/fluid reservoir high pressure line bolted connection

Nm

33

BA83.30-N-1011-01A

Screw, holder to front-end dash support

Nm

7

Refrigerant compressor

Number

Designation

Model
638 with engine 611.980 without H06,
HH7

BA83.55-N-1002-01A

Bolt of suction and high pressure line to refrigerant compressor

Nm

16

BA83.55-N-1005-01A

Bolt, refrigerant compressor to timing case cover

Nm

20

BA83.55-N-1006-01A

Screw, refrigerant compressor to refrigerant compressor holder

Nm

20

Parts ordering notes

Part number

Designation

Quantity

B6 656 02 29

Air conditioning system retrofit kit (High-Line)

1

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