Replace timing chain · ar0510d7601sf · Mercedes-Benz WIS

AR05.10-D-7601SF

Replace timing chain

22.7.15

Engine

642.896/898/992/993 in model 906

Modification notes

8.7.15	Remove chain tensioner (6), added	Operation step 1
8.7.15	Install chain tensioner (6), added	Operation step 14
8.7.15	Remove link cylinder head cover, added	Operation step 4
8.7.15	Install link cylinder head cover, added	Operation step 11
21.7.15	Check basic setting of camshafts, added	Operation step 9

1	Timing chain
2	Screw
3	Camshaft
4	Camshaft
5	Hold-down device
6	Chain tensioner

D05.10-1224-06

 Danger !	Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.	No parts of the body or limbs should be within the operating range of the mechanism when moving components.	AS00.00-Z-0009-01A
	Remove
1	Remove the chain tensioner (6)		AR05.10-D-7800SF
2	Remove glow output stage and place to the side with lines connected	Engine 642.896/898 in model 906	AR15.20-D-4500SG
		Engine 642.992 in model 906	AR15.20-S-4500SE
		Engine 642.993 in model 906	AR15.20-D-4500SF
3	Remove the right cylinder head cover		AR01.20-D-5012SF
4	Remove left cylinder head cover		AR01.20-D-5013SF
5	Attach hold-down device (5) to the center bearing positions of the camshafts (3, 4)	 The hold-down devices (5) assume function of camshaft bearings and relieve the load on camshaft brackets.
		 Holddown device kit	*642589003100
6.1	Disconnect timing chain (1)	Engine 642.896 ## up to 711427 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## up to 711427 in model 906 with code ZU7 (National version for Canada) except code XM0 (Facelift) Engine 642.896 ## up to 711427 in model 906 with code ZU8 (National version for USA) except code XM0 (Facelift) Engine 642.896 in model 906 except code MP5 (Engine version Euro 5) except code XM0 (Facelift) except code ZU7 (National version for Canada) except code ZU8 (National version for USA) Engine 642.898/992/993 in model 906
			AR05.10-D-7601-01SF
		 Case	*602589009800
		 Chain separating tool	*602589023300
		 Tie-down set	*642589044000
		 Pressure pins	*602589046301
		 Thrust spindle	*602589046300
6.2	Disconnect timing chain (1)	Engine 642.896 ## as of 711428 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## as of 711428 in model 906 with code ZU7 (National version for Canada) except code XM0 (Facelift) Engine 642.896 ## as of 711428 in model 906 with code ZU8 (National version for USA) except code XM0 (Facelift) Engine 642.896 in model 906 with code XM0 (Facelift)
			AR05.10-D-7601-01S
		 Case	*602589009800
		 Assembly inserts	*642589056300
		 Chain separating tool	*602589023300
		 Tie-down set	*642589044000
		 Pressure pins	*602589046301
		 Thrust spindle	*602589046300
	Install
7.1	Draw in timing chain (1)	Engine 642.896 ## up to 711427 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## up to 711427 in model 906 with code ZU7 (National version for Canada) except code XM0 (Facelift) Engine 642.896 ## up to 711427 in model 906 with code ZU8 (National version for USA) except code XM0 (Facelift) Engine 642.896 in model 906 except code MP5 (Engine version Euro 5) except code XM0 (Facelift) except code ZU7 (National version for Canada) except code ZU8 (National version for USA) Engine 642.898/992/993 in model 906
			AR05.10-D-7601-04SF
		 Turn crankshaft of the engine from above on the screw (2) in direction of engine rotation.
		 Tie-down set	*642589044000
		 Assembly links	*602589024000
		 Case	*602589009800
7.2	Draw in timing chain (1)	Engine 642.896 ## as of 711428 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## as of 711428 in model 906 with code ZU7 (National version for Canada) except code XM0 (Facelift) Engine 642.896 ## as of 711428 in model 906 with code ZU8 (National version for USA) except code XM0 (Facelift) Engine 642.896 in model 906 with code XM0 (Facelift)
			AR05.10-D-7601-04S
		 Turn crankshaft of the engine from above on the screw/bolt (2) in direction of engine rotation.
		 Case	*602589009800
		 Assembly links	*602589024000
		 Tie-down set	*642589044000
8.1	Rivet timing chain (1)	Engine 642.896 ## up to 711427 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## up to 711427 in model 906 with code ZU7 (National version for Canada) except code XM0 (Facelift) Engine 642.896 ## up to 711427 in model 906 with code ZU8 (National version for USA) except code XM0 (Facelift) Engine 642.896 in model 906 except code MP5 (Engine version Euro 5) except code XM0 (Facelift) except code ZU7 (National version for Canada) except code ZU8 (National version for USA) Engine 642.898/992/993 in model 906
			AR05.10-D-7601-02SF
		 Pin of timing chain rivet element (reference value)	*BA05.10-N-1005-01G
		 Case	*602589009800
		 Assembly inserts	*602589026300
		 Assembly inserts	*112589096300
		 Riveting tool	*602589003900
		 Thrust piece	*602589036300
8.2	Rivet timing chain (1)	Engine 642.896 ## as of 711428 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## as of 711428 in model 906 with code ZU7 (National version for Canada) except code XM0 (Facelift) Engine 642.896 ## as of 711428 in model 906 with code ZU8 (National version for USA) except code XM0 (Facelift) Engine 642.896 in model 906 with code XM0 (Facelift)
			AR05.10-D-7601-02S
		 Pin of timing chain rivet element (reference value)	*BA05.10-N-1005-01G
		 Assembly inserts	*642589056300
		 Case	*602589009800
		 Tie-down set	*642589044000
		 Riveting tool	*642589003300
9	Check basic setting of camshafts		AR05.20-D-6010SF
10	Remove hold-down device (5)	 Holddown device kit	*642589003100
11	Install left cylinder head cover		AR01.20-D-5013SF
12	Install right cylinder head cover		AR01.20-D-5012SF
13	Attach glow output stage	Engine 642.896/898 in model 906	AR15.20-D-4500SG
		Engine 642.992 in model 906	AR15.20-S-4500SE
		Engine 642.993 in model 906	AR15.20-D-4500SF
14	Install chain tensioner (6)		AR05.10-D-7800SF

 Timing chain drive, toothed belt drive

Number	Designation		Engine 642 in model 639 Engine 642 in model 906
BA05.10-N-1005-01G	Pin of timing chain rivet element (reference value)	Nm	32

602 589 03 63 00

Thrust piece

602 589 04 63 00

Thrust spindle

602 589 04 63 01

Pressure pins

112 589 09 63 00

Assembly inserts

642 589 00 33 00

Riveting tool

602 589 00 39 00

Riveting tool

642 589 05 63 00

Assembly inserts

602 589 02 63 00

Assembly inserts

602 589 02 33 00

Chain separating tool

602 589 02 40 00

Assembly links

602 589 00 98 00

Case

642 589 04 40 00

Tie-down set

642 589 00 31 00

Holddown device kit

参照文書

ar0120d5012sf 右シリンダ·ヘッド·カバーの脱着
ar0120d5013sf 左シリンダ·ヘッド·カバーの脱着
ar0510d760101s タイミング·チェーンの切断。
ar0510d760101sf
ar0510d760102s タイミング·チェーンのリベット留め
ar0510d760102sf
ar0510d760104s タイミング·チェーンの取付け
ar0510d760104sf
ar0510d7800sf
ar0520d6010sf カムシャフトの基本位置の点検
ar1520d4500sf
ar1520d4500sg
ar1520s4500se 予熱アウトプット·ステージの脱着
as0000z000901a 手指をはさまれたり、締め付けられて負傷する危険があります。注意をおこたると、メカニズムに巻き込まれて、手指が切断される危険もあります。