Remove/install bottom part of oil pan

AR01.45-D-7555WE

Remove/install bottom part of oil pan

18.02.2020

Engine

651 in model 900

Engine

651.955/956/957 in model 906

Modification notes

08.07.2015

Engine oil

ENGINE 651 in MODEL 906 except CODE ZL3, except diesel particulate filter

BF18.00-N-1001-01L

08.07.2015

Engine oil

ENGINE 651 in MODEL 906 except CODE ZL3, with diesel particulate filter

BF18.00-N-1001-01L

08.07.2015

Engine oil

ENGINE 651 in MODEL 906 with CODE ZL3, except diesel particulate filter

BF18.00-N-1001-01L

08.07.2015

Engine oil

ENGINE 651 in MODEL 906 with CODE ZL3, with diesel particulate filter

BF18.00-N-1001-01L

08.07.2015

Engine oil

ENGINE 651 in MODEL 900 with diesel particulate filter

BF18.00-N-1001-01L

08.07.2015

Engine oil

Engine 651 in model 900 except diesel particulate filter

BF18.00-N-1001-01L

19.04.2016

Engine oil

ENGINE 651 in MODEL 900 with diesel particulate filter

BF18.00-N-1001-01L

19.04.2016

Engine oil

ENGINE 651 in MODEL 906 except CODE ZL3, with diesel particulate filter

BF18.00-N-1001-01L

Shown on engine 651 with code H08 (High-performance A/C system)

1

Oil pan bottom section

2

Electrical connector

5

Drain screw

B40/6

Engine oil level sensor

1

Oil pan bottom section

3

Oil pan

4

Screw

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A



Remove

1

Lift/jack up vehicle

AR00.60-D-1000H

2

Remove drain screw (5) and drain engine oil

3

Remove carrier for 2nd refrigerant compressor

Engine 651 in model 900
with a second A/C compressorEngine 651.955/956/957 in model 906with a second A/C compressor

Engine 651 in model 906.6
with code H08 (Roof-mounted air conditioning system, reinforced)
with a second A/C compressorEngine 651.955 in model 906.633/655/657 up to 4/13/14
with code HK4 (Rear air conditioning, reinforced)
with code IR4 (Wheelbase 3665 mm)
with code ZL3 (National version for Latin America)
with a second A/C compressorEngine 651.955 in model 906.633/655/657
with code HK4 (Rear air conditioning, reinforced)
with code ZL3 (National version for Latin America)
except code IR4 (Wheelbase 3665 mm)
with a second A/C compressorEngine 651.956 in model 906.633 up to 4/13/14
with code HK4 (Rear air conditioning, reinforced)
with code IR4 (Wheelbase 3665 mm)
with code ZL3 (National version for Latin America)
with a second A/C compressorEngine 651.956 in model 906.633
with code HK4 (Rear air conditioning, reinforced)
with code ZL3 (National version for Latin America)
except code IR4 (Wheelbase 3665 mm)with a second A/C compressor

AR83.55-D-5301WE

4

Disconnect electrical connector (2) at engine oil level sensor (B40/6)

5

Remove screw/bolts of oil pan bottom section (1)

 Do not unscrew two opposing screws, rather only release by approx. 4 revolutions.

6

Screw screw/bolts (4) into extraction thread of oil pan bottom section (1) and push off oil pan bottom section (1) from oil pan (3) through alternate tightening of screw/bolts


Screw in screw/bolts (4) carefully.
The oil pan bottom section (1) and the contact surface of the oil pan (3) can be damaged otherwise.

7

Remove remaining screw/bolts for oil pan bottom section (1) and remove oil pan bottom section (1)

8

Remove screws (4)

9

Remove engine oil level sensor (B40/6)

When replacing the oil pan bottom section (1).



Clean

10

Clean sealing surfaces of oil pan bottom section (1) and oil pan (3)

AR01.00-P-0050-01A

 Sealing surfaces must be free of oil and dirt.

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A

Loctite 7200

*BR00.45-Z-1038-04A



Install

11

Attach engine oil level sensor (B40/6)

When replacing the oil pan bottom section (1).

AR18.40-D-4114WE

12

Lay new seal on the sealing surface of the oil pan bottom section (1)

 In a repair case the seal is used to replace the sealant used as standard.

13

Apply oil pan bottom section (1) with seal at the oil pan (3) and tighten down

 Use new microencapsulated screw/bolts M6x20.
Put on microencapsulated screw/bolts crosswise up to the system and then tighten crosswise.

 Oil pan bottom section to oil pan top section

*BA01.45-N-1003-01Q

14

Tighten drain screw (5)

 Replace sealing ring.

 Drain screw on oil pan

*BA01.45-N-1005-01Q

15

Attach electrical connection (2) on engine oil level sensor (B406)

16

Tighten microencapsulated screw/bolts on oil pan bottom section (1) crosswise

 Approx. 5 min after initial tightening.

 Oil pan bottom section to oil pan top section

*BA01.45-N-1003-01Q

17

Install carrier for 2nd refrigerant compressor

Engine 651 in model 900
with a second A/C compressorEngine 651.955/956/957 in model 906with a second A/C compressor

Engine 651 in model 906.6
with code H08 (Roof-mounted air conditioning system, reinforced)
with a second A/C compressorEngine 651.955 in model 906.633/655/657 up to 4/13/14
with code HK4 (Rear air conditioning, reinforced)
with code IR4 (Wheelbase 3665 mm)
with code ZL3 (National version for Latin America)
with a second A/C compressorEngine 651.955 in model 906.633/655/657
with code HK4 (Rear air conditioning, reinforced)
with code ZL3 (National version for Latin America)
except code IR4 (Wheelbase 3665 mm)
with a second A/C compressorEngine 651.956 in model 906.633 up to 4/13/14
with code HK4 (Rear air conditioning, reinforced)
with code IR4 (Wheelbase 3665 mm)
with code ZL3 (National version for Latin America)
with a second A/C compressorEngine 651.956 in model 906.633
with code HK4 (Rear air conditioning, reinforced)
with code ZL3 (National version for Latin America)
except code IR4 (Wheelbase 3665 mm)with a second A/C compressor

AR83.55-D-5301WE

18

Pour in engine oil and correct oil level


The oil level must not lie above the maximum marking.
Engine damage may occur otherwise.

 Engine oil

*BF18.00-N-1001-01L

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

19

Perform engine test run and check engine in the area of the oil pan bottom section (1) for leaktightness

 Oil pan

Number

Designation

Engine 651 in model 900

Engine 651 in model 906

BA01.45-N-1003-01Q

Oil pan bottom section to oil pan top section

M6

Nm

13

13

 Oil pan

Number

Designation

Engine 651 in model 900

Engine 651 in model 906

BA01.45-N-1005-01Q

Drain screw on oil pan

M14

Nm

30

30

 Filling capacities for engine lubrication system

Number

Designation

Engine 651 in model 900

Engine 651 in model 900 except diesel particulate filter

BF18.00-N-1001-01L

Engine oil

Filling capacity (oil and filter change)

Liter

11,5

11,5

Sheet

BB00.40-P-0228-51A

BB00.40-P-0228-03A

Sheet

BB00.40-P-0229-31A

BB00.40-P-0228-05A

Sheet

BB00.40-P-0229-51A

BB00.40-P-0228-51A

Sheet

BB00.40-P-0229-52A

BB00.40-P-0229-03A

Sheet

-

BB00.40-P-0229-05A

Sheet

-

BB00.40-P-0229-31A

Sheet

-

BB00.40-P-0229-51A

Sheet

-

BB00.40-P-0229-52A

 Filling capacities for engine lubrication system

Number

Designation

ENGINE 651 in MODEL 906 except CODE ZL3, except diesel particulate filter

ENGINE 651 in MODEL 906 except CODE ZL3, with diesel particulate filter

BF18.00-N-1001-01L

Engine oil

Filling capacity (oil and filter change)

Liter

11,5

11,5

Sheet

BB00.40-P-0228-03A

BB00.40-P-0228-51A

Sheet

BB00.40-P-0228-05A

BB00.40-P-0229-31A

Sheet

BB00.40-P-0228-51A

BB00.40-P-0229-51A

Sheet

BB00.40-P-0229-03A

BB00.40-P-0229-52A

Sheet

BB00.40-P-0229-05A

-

Sheet

BB00.40-P-0229-31A

-

Sheet

BB00.40-P-0229-51A

-

Sheet

BB00.40-P-0229-52A

-

 Filling capacities for engine lubrication system

Number

Designation

ENGINE 651 in MODEL 906 with CODE ZL3, except diesel particulate filter

ENGINE 651 in MODEL 906 with CODE ZL3, with diesel particulate filter

BF18.00-N-1001-01L

Engine oil

Filling capacity (oil and filter change)

Liter

11,5

11,5

Sheet

BB00.40-P-0228-05A

BB00.40-P-0228-51A

Sheet

BB00.40-P-0228-51A

BB00.40-P-0229-51A

Sheet

BB00.40-P-0229-05A

BB00.40-P-0229-52A

Sheet

BB00.40-P-0229-51A

-

Sheet

BB00.40-P-0229-52A

-

Sheet

-

-

Sheet

-

-

Sheet

-

-

Repair materials

Number

Designation

Order number

BR00.45-Z-1038-04A

Loctite 7200

Henkel AG & Co. KGaA
http://www.loctite.de

BR00.45-Z-1046-04A

Loctite 7063 (400 ml) cleaning spray

A 001 986 71 71 09