Remove/install oil pan

AR01.45-D-7500SD

Remove/install oil pan

16.6.10

25.4.06

Nut, connection for circuit 30

Engine 646.984/985/986/989 in model 906

*BA15.30-N-1002-01G

 

Remove/install

1

Disconnect battery ground line

AR54.10-D-0003SD

2

Lift/jack up vehicle

AR00.60-D-1000H

3

Drain engine oil at oil pan (2) and catch it

 Installation: Replace sealing ring of oil drain screw.



*BA01.45-N-1003-01H



*BF18.00-N-1001-01L

4

Remove charge air hose (1) at throttle valve actuator (M16/40)

5

Remove charge air pipe (3) bolts at oil pan (2)



*BA09.41-N-1005-01M

6

Disconnect electrical connector (4)

7

Disconnect electrical line (10) at starter (M1)



*BA15.30-N-1002-01G

8

Remove bolts (6, 7) on cable duct (5) and cable tie (8)

9

Detach cable duct (5) out of guide (arrow) and push to the rear under the transmission housing

10

Remove bolts (9)



*BA01.45-N-1002-01H

11

Remove carrier for 2nd refrigerant compressor

Model 906.6/7 with code (H08) High performance A/C with code (N63) Front engine power take-off with carrier for the additional A/C compressor

AR83.55-D-5301SG

12

Remove carrier for additional ALT

Model 906.6/7 with code (N62) Front engine power take-off with carrier for additional ALT

AR15.40-D-6232SD

13

Remove bolts on oil pan (2)

 The oil pan (2) is attached by 32 bolts.

 Installation: Observe different dimensions of the bolts.
See: 

Bolt plan for oil pan

AR01.45-S-7500-06SD



*BA01.45-N-1001-01H



*BA01.45-N-1005-01H



*BA01.45-N-1006-01H

14

Remove oil pan (2)

 Installation: Clean sealing surfaces and install new gasket.

15

Remove engine oil sensor (B40/5)

 Only when installing a new oil pan (2).

AR18.40-D-5111SD

16

Install in the reverse order

17

Check engine oil level, correct if necessary

 The engine oil level must not be above the maximum mark. This can lead to engine damage.

Engine oil, Specifications for Operating Fluids

*BF18.00-N-1001-01L

 Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

18

Perform engine test run and check engine in area of the oil pan (2) for leaks

Number

Designation

Engine 646.984/
985/986/
989/990

BA01.45-N-1001-01H

Bolt, oil pan to cylinder crankcase

M6

Nm

9

M8

Nm

20

M10

Nm

-

BA01.45-N-1002-01H

Bolt, transmission bell housing to oil pan

Nm

38

BA01.45-N-1003-01H

Oil drain screw on oil pan

M14

Nm

30

BA01.45-N-1005-01H

Bolt, oil pan to timing case cover

M6

Nm

8.5

BA01.45-N-1006-01H

Bolt, oil pan to rear crankshaft seal

M6

Nm

8.5

Number

Designation

Engine
646
in model
906

BA09.41-N-1005-01M

Charge air line to oil pan

Nm

12

Number

Designation

Engine 646.984/
985/986/
989/990

BA15.30-N-1002-01G

Nut, connection for circuit 30

Nm

14

Number

Designation

Engine
646 in model 906 without particulate filter

Engine
646 in model 906 with particulate filter

BF18.00-N-1001-01L

Engine oil

Filling capacity
(oil and filter change)

Liters

11

11

Specifications for Operating Fluids

Sheet

BB00.40-P-0228-03A

-

Sheet

BB00.40-P-0228-05A

-

Sheet

BB00.40-P-0228-51A

BB00.40-P-0228-51A

Sheet

BB00.40-P-0229-03A

-

Sheet

BB00.40-P-0229-05A

-

Sheet

BB00.40-P-0229-31A

BB00.40-P-0229-31A

Sheet

BB00.40-P-0229-51A

BB00.40-P-0229-51A