ar3530b0432xb

Remove/install differential assembly

Tipo ar · tema 35.30 · versione 0505 · 2020-02-20

Valido per: Rear axle 742.824 in model 384.2/3 Rear axle 742.825 in model 368.0/1, 384.2/3 Rear axle 743.457 in model 384.201/223 Rear axle 746.270 in model 382.1, 634.0 Rear axle 746.271 in model 382.1, 634.0 Rear axle 746.881/882 in model 368.0/1 Rear axle 746.984 in model 384.0 Rear axle 746.987/988/994/996/998 in model 958.0/1 Rear axle 746.999 in model 384.0

Non disponibile in “it”; mostrato in Inglese.

Collocazione

Gruppo funzionale 2 Telaio › 35 Asse posteriore › 35.30 Trasmissione, comando — Serie 368 (modelli 0**, 1**) · Serie 382 (modelli 1**) · Serie 384 (modelli 0**, 2**, 201, 223, 3**) · Serie 634 (modelli 0**) · Serie 958 (modelli 0**, 1**)

EinPAS 17 Organi della trasmissione/assale › 17.51 Assale posteriore › 17.51.65 Ingranaggi e differenziale al ponte posteriore/trasmissione passante — Serie 368 (modelli 0**, 1**) · Serie 382 (modelli 1**) · Serie 384 (modelli 0**, 2**, 201, 223, 3**) · Serie 634 (modelli 0**) · Serie 958 (modelli 0**, 1**)

Valido anche per motori/cambi: 742 824, 742 825, 743 457, 746 270, 746 271, 746 881, 746 882, 746 984, 746 987, 746 988, 746 994, 746 996, 746 998, 746 999

AR35.30-B-0432XB

Remove/install differential assembly

04.02.2020

Rear axle

742.824 in model 384.2/3

Rear axle

742.825 in model 368.0/1, 384.2/3

Rear axle

743.457 in model 384.201/223

Rear axle

746.270 in model 382.1, 634.0

Rear axle

746.271 in model 382.1, 634.0

Rear axle

746.881/882 in model 368.0/1

Rear axle

746.984 in model 384.0

Rear axle

746.987/988/994/996/998 in model 958.0/1

Rear axle

746.999 in model 384.0

Remove/install differential assembly

The image shows the rear axle 746.882

1

Bolt or nut

2

Washer

3

Conical washer

4

Semi-shaft

5

Propeller shaft

6

Bolt

7

Differential assembly

8

Differential assembly housing

B35.30-0018-06

Remove

1

Drain the oil from the rear axle

Rear axle 746.270/271

AP35.00-B-3501TGA

Rear axle 746.987/988/994/996/998

AP35.00-B-3501A

Rear axle 742.824/825, 743.457, 746.881/882/984//999

AP35.00-B-3501XA

Complete drain the oil and dispose the used oil according to the current environmental law.

2

Unfasten the nuts or the bolts (1) together with the washers (2, 3) and remove the semi-shafts (4)


Rear axle 742.824/825. 743.457

AR35.30-B-0620XA

Rear axle 746.270/271/881/882/984/987/988/994/996/998/999

AR35.30-B-0620A

The fastening by nuts with tapered washers or bolts depends on the version of the used wheel hub.

3

Unfasten the transmission shaft (5)


Rear axle 742.824/825, 743.457, 746.270/271/881/882/984/999

AR41.10-B-0050A

Rear axle 746.987/988/994/996/998

AR41.10-B-0050TA

Release the propeller shaft (5) only on rear axle, and support it properly in order to prevent it falls.

4

Support the differential assembly housing (7)


.

AR35.30-B-0432-01XB

.

WF58.50-B-3530-02XA

Support the differential assembly housing with a jack, or install a proper removal device.

5

Loosen the screws (6) and remove the differential assembly (7)

Install

6

Apply a silicone bead on the seating surface, i.e., between the joining surfaces of the differential assembly housing (7) and the axle's bridge

The surfaces must be clean and dry. The cord must have approximately a width of 3 mm and be put also around the threaded orifices.

Rear axle 743.457

Loctite 5900

*BR00.45-Z-1089-01A

Neutral silicone

*BR00.45-Z-1110-01A

7

Supply the central differential with oil


.

AR35.30-B-0432-04XB


If there is not initial lubrication:
Irreparable damages can occur on the differential assembly.

8

Install guide pins at the axle bridge


.

AR35.30-B-0432-02XB

.

WF58.50-B-3530-06XA

This application has the purpose to ease the installation of the differential assembly on the axle's bridge.

9

Install the differential assembly (7) and tighten the fastening screws (6) in an alternated and crosswise way

Apply sealing compound on the bolts thread.

Lubricate with oil the housing of the differential assembly (8) on the axle's bridge.

Auto Lock

*BR00.45-Z-1115-01A

Rear axle 746.994Cover on the rear axle housing

*BA35.25-B-1001-01B

Rear axle 742.824/825, 743.457, 746.270/271/881/882/984/987/988/996/998/999Differential housing

*BA35.25-B-1001-01F

10

Install the transmission shaft (5)


Rear axle 746.987/988/994/996/998

AR41.10-B-0050TA

Rear axle 742.824/825, 743.457, 746.270/271/881/882/984/999

AR41.10-B-0050A

Replace the nuts and bolts that fasten the transmission shaft (5).

Rear axle 746.987/988/994/996/998Coupling flanges

*BA41.10-B-1003-01H

Rear axle 742.824/825, 743.457, 746.270/271/881/882/984/999Propeller shaft attachment

*BA41.10-B-1003-01C

11

Install the semi-shafts (4)


Rear axle 742.824/825. 743.457

AR35.30-B-0620XA

Rear axles 746.270/ .271/881/882/984/987/988/994/996/998/999

AR35.30-B-0620A

12

Supply the rear axle with oil

Rear axle 746.987/988/994/996/998

AP35.00-B-3501A

Rear axle 746.270/271

AP35.00-B-3501TGA

Rear axle 742.824/825, 743.457, 746.881/882/984//999

AP35.00-B-3501XA

Axle beam

Number

Designation

Rear axle 741.91, 742.80, 743.0/2/3, 743.4 (except 743.457), 745.5/9, 746.58/86/87/880/889/891/918/980/982/983/97, 746.990/991/994/995/997

BA35.25-B-1001-01B

Cover on the rear axle housing

M10 8.8 Steel

Nm

47...50

M10Self-locking 12.9 steel

Nm

110

M128.8 Steel

Nm

65...80

M12- 10.9 Steel

Nm

100...120

M12Self-locking 12.9 steel

Nm

210...230

Axle beam

Number

Designation

Rear axle 742.824 in vehicle 384.2

Rear axle 742.825 in vehicle 368.0/1, 384.2/3

BA35.25-B-1001-01F

Differential housing

M12

Nm

145

-

M16

Nm

-

270

Axle beam

Number

Designation

Rear axle 746.881/882/888/984/987/988/996/998/999

Rear axle 743.457 in vehicle 384.2

BA35.25-B-1001-01F

Differential housing

M12

Nm

-

145

M16

Nm

270

-

Axle beam

Number

Designation

Rear axle 746.270/271 in vehicle 382.1, 634.0

BA35.25-B-1001-01F

Differential housing

M12

Nm

-

M16

Nm

270

Propeller shaft

Number

Designation

Model 368.0/1, 384.0/1/2/3, 634.0, 682.0/3, 685.282/284/289/290

BA41.10-B-1003-01C

Propeller shaft attachment

Tapped holes terminals (clamps and screws)

M10x1

Nm

65...80

M12x1,25

Nm

115...135

1/2"

Nm

160...180

For flanges

M10

Nm

60...70

M12

Nm

115...125

M14

Nm

140...200

M16

Nm

280...310

Propeller shaft

Number

Designation

Model 958.0/1/2

BA41.10-B-1003-01H

Coupling flanges

M8

Nm

30

M10

Nm

65

M12

Nm

100

M14

Nm

154

M14(with collar)

Nm

163

M16

Nm

233

M20

Nm

-

Repair materials

Number

Designation

Order number

BR00.45-Z-1089-01A

Loctite 5900

A 002 989 73 20

BR00.45-Z-1110-01A

Neutral silicone

Dow Corning 768

BR00.45-Z-1115-01A

Auto Lock

Loctite 271

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