MODEL | 207.3/4 |
up to model year 2013 |
Check components removed from standard bumper before assembly and replace if damaged.
Carefully lay down painted vehicle parts.
Otherwise paint damage cannot be prevented.
1 | With CODE 600 (headlamp cleaning system) |
For purpose pull bearing bracket on headlamp cleaning system cover (16) apart and insert into bearing holes in headlamp cleaning system frame (17). Then close headlamp cleaning system cover (16) and insert headlamp cleaning system spring (18). |
P88.20-3370-01
2 | With CODE 220 (PARKTRONIC system (PTS)) |
3 | Clip outer left front, center left front, inner left front, inner right front, center right front (B8/5) and outer right front (B8/6) PARKTRONIC distance sensors into brackets on front paneling (1). |
Previously check whether a decoupling ring (transparent silicon ring) is installed on the PARKTRONIC distance sensors. |
4 | Fasten electrical connector on PARKTRONIC front bumper (X26/27) to right basic carrier (2). |
P88.20-3371-01
5 | Insert center air inlet grate (8) into front paneling (1) and arrest. |
The center air inlet grate (8) should arrest properly in the front paneling (1). |
P88.20-3372-01
6 | Insert additional headlamp covers (20) on right and left into front paneling (1) and arrest. |
The additional headlamp covers (20) should arrest properly in the front paneling (1). |
7 | Install three clip nut nuts (21) each on left and right on additional headlamp covers (20). |
P88.20-3373-01
8 | Insert center lower center basic carrier (4) into front paneling (1) and arrest. |
The center lower basic carrier (4) should arrest properly in the front bumper paneling (1). |
P88.20-3374-01
9 | Insert additional headlamp (23) into right and left additional headlamp covers and install with three sheet metal screws (4.819) (22) each. |
P88.20-3375-01
10 | Insert right and left basic carrier (3) into front paneling (1) and arrest. |
The right and left basic carrier (3) should arrest properly in the front paneling (1). |
11 | Insert sheet metal rails (5) on right and left. |
12 | Connect sheet metal rails (5), left and right basic carrier (3) and front paneling (1) with one blind rivet each (7). |
P88.20-3363-01
13 | Fasten left and right basic carrier (3) in area of wheel well, right and left front paneling (1) one blind rivet (7) each. |
P88.20-3364-01
14 | Fasten center air inlet grate (8) on right and left to right and left basic carrier (3) with one blind rivet each. |
P88.20-3365-01
15 | With CODE 233 (DISTRONIC PLUS) |
The mounting brackets (9) should arrest properly in the right and left basic carriers (3). |
P88.20-3366-01
16 | Install one insert clip nut (10) on right and left to right and left basic carrier (3).. |
17 | Install left front bumper pedestrian protection sensor (B151/1) and right front bumper pedestrian protection sensor (B151/3) on right and left with one bolt M520 (11) each and connect to G-SAT wiring harness (23). |
P88.20-3367-04
18 | Insert hole reinforcement (12) on right and left into right and left basic carrier (3) and center bottom (4) |
P88.20-3368-04
19 | Install right and left impact absorbers (13) and center impact absorber (14) in front paneling (1). |
20 | Insert right and left basic carrier reinforcements (15) into front paneling (1) and arrest. |
The right and left basic carrier reinforcements (15) must arrest properly in the front paneling (1). |
P88.20-3369-01
P88.20-3074-07
Shown on model 204.0 with license plate molding for Japan |
21 |
Position license plate molding (25) outside of front paneling (1) and prepare for assembly. |
Use license plate molding (25) as template for marking holes. The distances (a and b) between the license plate molding (25) and the measuring points should be equal. The inner ultrasonic sensors, distance (a) (left picture) and center edge of the front bumper paneling (1), distance (b) (center picture), serve as measuring points depending on the equipment. Align license plate molding (25) along contour of front paneling (1) (right picture). |
22 |
Drill two holes for installation of license plate frame (25) and fasten license plate frame (25) to front bumper paneling (1) using two bolts. |
Tighten bolts only with screwdriver. |
23 |
Hook check strap on towing eye cover into front paneling (1). |
24 |
Inset towing eye cover into front paneling (1) and arrest. |
The towing eye cover should be arrested correctly in front paneling (1). |