Remove, install folding door · ar7210w2000b · Mercedes-Benz WIS

AR72.10-W-2000B

Remove, install folding door

18.06.2020

Model	956 with body 956.810
	With folding door from Bode
Model	956 with body 956.810
	With folding door from ISAF
Model	956 with body 956.820
	With folding door from ISAF
Model	957 with body 957.810
	With folding door from ISAF
Model	957.### #V as of 211506 with body 957.810
	With folding door from Bode

1	Exterior rearview mirrors
2	Folding door
3	Bolts
5	Entrance
6	Sealing ring
7	Pivot bearing
10	Bracket (with guide roller)
11	Guide rail
12	Folding door control paneling
13	Electrical connector
20	Guide pin

W72.10-1036-06

2	Folding door
11	Guide rail
14	Door cylinder
15	Screw
16	Pin
17	Rotating pillar
18	Clamping bolt
19	Bolts

W72.10-1037-12

 Warning	Injury hazard! When working on folding door or folding door control body parts can be pinched or crushed	When working on the folding door or folding door control, release the pressure from the system using the emergency lever (off position).	AS72.00-Z-0001-01A
Topical note	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Remove
1	Remove folding door control trim (12).		AR68.30-W-0160B
2	Turn outside mirror (1) on the front passenger side toward the front.
3	Disconnect electrical connector (13).
4	Remove bracket (10).
5	Remove bolt (16).
6	Loosen tensioning screw (18).
7	Remove screw/bolts (3).
8	Loosen the connection between the rotary shaft (17) and the folding door (2) by tapping lightly with a plastic mallet.
9	Remove screws (15, 19).
10	Open folding door (2) by hand.
11	Tilt folding door (2) into the cab at the top at an angle and lift pivot bearing (7) out of the recess in the entrance (5).
12	Remove door control.	Only for model 957. Only if the folding door (2) of Bode is replaced by one from ISAF.
		 Folding door (2) from ISAF must be fully installed with door control. The "Door control" relay with part number A 004 545 67 05 of the removed door control is still required for operating the new door control (see operation step 23).
13	Remove guide rail (11).	Only if the folding door (2) of Bode is replaced by one from ISAF.
14	Remove seal from the door frame.	Only if the folding door (2) of Bode is replaced by one from ISAF.
		 The seal is pressed into a strip and can be removed starting from underneath.
		 Mounting wedge	*110589035900
	Check
15	Check sealing ring (6), guide roller of the bracket (10), and the bearing of the rotary shaft (17) for wear.	If wear is identifiable,
		
		Replace appropriate parts.
16	Check holes in the lever of the rotary shaft (17) and in the clevis on the piston rod of the door cylinder (14) as well as the bolts (16) for wear.	If wear is identifiable,
		
		Replace appropriate parts.
	Install
17	Apply soapy water to the door frame and the new seal.	Only if the folding door (2) of Bode is replaced by one from ISAF.
		 The removed seal is replaced by a new, structurally changed seal. Part number: A 956 720 01 54
18	Install new seal on the door frame.	Only if the folding door (2) of Bode is replaced by one from ISAF.
		 A plastic mallet is used to apply new seal on door frame.
19	Install new guide rail (11).	Only if the folding door (2) of Bode is replaced by one from ISAF.
		 Old guide rail (11) is replaced by a new, structurally changed guide rail (11). Part number for left-hand drive vehicle: A 956 720 02 15 Part number for right-hand drive vehicle: A 956 720 01 15
20	Remove detachable parts to be reused from the removed folding door (2) and attach to the new folding door (2).	Only if a new folding door (2) from the same manufacturer is installed.
21	Process frame of the new door control.	Only for model 957. Only if the folding door (2) of Bode is replaced by one from ISAF.
			AR72.10-W-2000-01A
22	Install new door control.	Only for model 957. Only if the folding door (2) of Bode is replaced by one from ISAF.
		 Part number: A 956 000 01 72
		 Bolt, carrier for door control to roof frame	*BA72.40-N-1001-01D
23	Install adapter cable and relay for the new door control.	Only for model 957. Only if the folding door (2) of Bode is replaced by one from ISAF.
			AR72.10-W-2000-02A
		 Part number for adapter cable: A 957 540 37 07
24	Move guide pin (20) into the top most position.	Only if a new folding door (2) is installed.
		 For this purpose loosen bolts on clamping piece, push guide pin (20) upward and reposition bolts.
25	Tilt folding door (2) into cab at the top at an angle and insert mounting plate of the pivot bearing (7) into the recess in the entrance (5).
26	Manually close folding door (2).
27	Screw in screws (15, 19).	 Screw/bolt, folding door bearing arm to roof side carrier	*BA72.10-N-1020-01B
28	Screw in screws (3).	 Screw/bolt, folding door pivot bearing to entrance	*BA72.10-N-1009-01B
29	Grease guide rail (11) and install bracket (10).	Long-life grease	*BR00.45-Z-1001-06A
30	Grease bolt (16) and attach clevis of the piston rod of the door cylinder (14) to the lever of the rotary shaft (17).	MB multipurpose grease, 400 g	*BR00.45-Z-1017-06A
31	Connect electrical connector (13) to the folding door (2).
32	Manually close folding door (2) and, while doing so, check that the rotary shaft (17) does not touch the top A-pillar trim.	Only if the folding door (2) of Bode is replaced by one from ISAF.
		If the rotary shaft (17) touches the top A-pillar trim,
		
		Machine upper A-pillar trim in installed status until rotary shaft (17) is no longer in contact with upper A-pillar trim.
33	Coat seals on the door frame and on the folding door (2) with lubricant.	Lubricant	*BR00.45-Z-1032-06A
34	Adjust outside mirror (1) on the front passenger side to the correct position.
35	Check installation height of the folding door (2); adjust.		AR72.10-W-2010-04B
		 Safety screw of adjustment screw on pivot bearing	*BA72.10-N-1046-01B
		 Rigging screw for bearing arm	*BA72.10-N-1021-01B
36	Tighten tensioning screw (18).	Only if the tensioning screw (18) was not tightened during operation step 35.
		 Rigging screw for bearing arm	*BA72.10-N-1021-01B
37	Check adjustment of the brush, adjust.		AR72.10-W-2010-06B
38	Install folding door control trim (12).		AR68.30-W-0160B
		 If folding door (2) from Bode is replaced by one from ISAF, a new, structurally changed folding door control trim (12) must be installed. Part number for left-hand drive vehicle: A 956 691 05 08 Part number for right-hand drive vehicle: A 956 691 06 08
39	Switch on ignition.
40	Check installation depth of the folding door (2); adjust.		AR72.10-W-2010-01B
		 Nut, eccentric bolt with guide roller to bracket	*BA72.10-N-1048-01B
		 Screw/bolt, eccentric bolt clamping piece to bracket	*BA72.10-N-1045-01B
41	Check automatic reversing of the folding door (2) when the vehicle is at a standstill.
	Testing supplies for door reversing system		WF58.50-W-7240-01A
		 Position test equipment at min. three different positions between door frame and folding door (2). Folding door (2) must reverse and fully open after striking test equipment.
		If folding door (2) does not reverse.
		
		Repair reversing system.
42	Switch off ignition.
	Update Vehicle Documentation (VeDoc)
43	Document conversion in VeDoc under field organization texts FG72.	Only if the folding door (2) of Bode was replaced by one from ISAF.
		 For this purpose, a text must be inserted that indicates that folding door (2) from Bode was replaced by one from ISAF and that the spare parts must be accordingly determined for further repairs on folding door (2).

 Front door

Number	Designation		Model 956	Model 957
BA72.10-N-1009-01B	Screw/bolt, folding door pivot bearing to entrance	Nm	18	18

 Front door

Number	Designation		Model 956	Model 957
BA72.10-N-1020-01B	Screw/bolt, folding door bearing arm to roof side carrier	Nm	20	20

 Front door

Number	Designation		Model 956	Model 957
BA72.10-N-1021-01B	Rigging screw for bearing arm	Nm	46	46

 Front door

Number	Designation		Model 956	Model 957
BA72.10-N-1045-01B	Screw/bolt, eccentric bolt clamping piece to bracket	Nm	20	20

 Front door

Number	Designation		Model 956	Model 957
BA72.10-N-1046-01B	Safety screw of adjustment screw on pivot bearing	Nm	5	5

 Front door

Number	Designation		Model 956	Model 957
BA72.10-N-1048-01B	Nut, eccentric bolt with guide roller to bracket	Nm	46	46

 Door control

Number	Designation			Model 957 With folding door from ISAF
BA72.40-N-1001-01D	Bolt, carrier for door control to roof frame	M8	Nm	20

110 589 03 59 00

Mounting wedge

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-06A	Long-life grease	A 000 989 63 51 11
BR00.45-Z-1017-06A	MB multipurpose grease, 400 g	A 001 989 34 51 11
BR00.45-Z-1032-06A	Lubricant	A 000 989 08 60

Referenced documents

ah0000n000101a Notes on self-locking nuts and bolts
ah0000z001901a Notes on safety-relevant components
ar6830w0160b Remove, install folding door control paneling
ar7210w200001a Process frame of door control
ar7210w200002a Install adapter cable and relay for door control
ar7210w201001b Check/adjust installation depth of folding door
ar7210w201004b Check installation height of folding door, adjust
ar7210w201006b Check/adjust brush
as7200z000101a Injury hazard! When working on folding door or folding door control body parts can be pinched or crushed
wf5850w724001a Testing supplies for door reversing system