Remove/install front roof frame · ar6520w1006a · Mercedes-Benz WIS

AR65.20-W-1006A

Remove/install front roof frame

11.3.97

BODY 942.899, 943.899
with CODE (F04) Cab L (long)
with CODE (DD5) Cab with high roof

BODY 942.899, 943.899 with CODE (F15) MEGASPACE cab

W65.20-1048-06

1 Windshield frame

2 Front roof frame

	Remove
Danger!	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and undeburred vehicle parts. Deburr replacement panels.	AS00.00-Z-0017-01A
	General information on body repair		AH60.00-N-0001-01A
1	Remove detachable parts in area to be repaired
2	Cover detachable body components remaining in area to be repaired	Use fireproof tarpaulin to avoid damage from flying sparks.	*WH58.30-Z-1001-40A
3	Remove roof paneling front section		AR65.10-W-5750A
4	Separate front roof frame (2)		AR65.20-W-1006-02D
		 Spot weld milling cutter	*201589005100
		 Spherical milling cutter, dia. 12 mm	*WH58.30-Z-1002-01A
		 Vario Drill WS 91 spot-weld loosening tool	*WH58.30-Z-1006-01A
		 Round wire brush, braided, dia. 70 mm	*WH58.30-Z-1001-03A
		 Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)	*WH58.30-Z-1024-04A
		 Cutting disc, dia. 65 mm , 80 m/s (max. 23.500 rpm)	*WH58.30-Z-1021-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Body saw (electric/pneumatic)	*WE58.40-Z-1004-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Tarpaulin (fireproof)	*WH58.30-Z-1001-40A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
5	Prepare front roof frame (2) for installation		AR65.20-W-1006-04D
		 Round wire brush, braided, dia. 70 mm	*WH58.30-Z-1001-03A
		 Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)	*WH58.30-Z-1024-04A
		 Cutting disc, dia. 65 mm , 80 m/s (max. 23.500 rpm)	*WH58.30-Z-1021-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Body saw (electric/pneumatic)	*WE58.40-Z-1004-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Tarpaulin (fireproof)	*WH58.30-Z-1001-40A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
 Danger!	Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor.	AS00.00-Z-0007-01A
6	Install front roof frame (2)		AR65.20-W-1006-05D
		 Electrode miller	*WH58.30-Z-1003-01A
		 C-clamps	*WH58.30-Z-1031-02A
		 Clamping pliers	*WH58.30-Z-1003-02A
		 Round wire brush, braided, dia. 70 mm	*WH58.30-Z-1001-03A
		 Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)	*WH58.30-Z-1024-04A
		Inert gas welder	*WE58.40-Z-1001-02A
		Spot welder	*WE58.40-Z-1002-02A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Tarpaulin (fireproof)	*WH58.30-Z-1001-40A
	Measures for preventing damage to vehicles or components when performing arc welding work		AH00.00-N-0005-01A
7	Install roof paneling front section		AR65.10-W-5750A
8	Supplements seals with MB body sealant in area to be repaired
9	Paint repair area and adjacent surfaces	 See Paintwork Manual
10	Supplement MB hollow cavity preservation
11	Reinstall all detachable body components removed

Spot weld milling cutter

201 589 00 51 00

Commercially available tools

Number	Designation
WH58.30-Z-1002-01A	Ball cutter, dia. 12 mm
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1031-02A	C-clamp
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A	Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WH58.30-Z-1001-40A	Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Referenced documents

ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
ah6000n000101a General information on body repair
ar6510w5750a Remove/install roof paneling front section
ar6520w100602d Separate front roof frame
ar6520w100604d Prepare front roof frame for installation
ar6520w100605d Install front roof frame
as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts