Spot weld milling cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
W65.20-1046-04
1 Separate windshield frame (1) along dotted lines with body saw
The gaps between the separation lines on the windshield frame (1) and the roof frame (gap 1 (X1) and gap 2 (X2)) can vary depending on the scope of damage.
Do not damage sheet metal panel below
W65.20-1045-01
2 Cut welds in roof bow areas (3, 4) with spherical milling cutter .
W65.20-1044-09
3 Cut welds in areas A and B.
4 Expose spot welds in areas C1, C2, D1 and D2.
5 Cut out spot welds in areas C1, C2, D1 and D2.
W65.20-1043-06
6 Expose spot welds in areas E to K
7 Cut out spot welds in areas E to K
8 Remove damaged roof frame (2) and windshield frame (1)
W65.20-1042-06
9 Grind connection surfaces down to bare metal in areas L, O, P and S to U on one side
10 Grind connection surfaces down to bare metal in areas M, N, Q and R on both sides
11 Sand down to bare metal spot weld flanges in the shaded areas on both sides.
12 Coat insides of spot welding flange in shaded areas with zinc dust paint.
W65.20-1041-01
13 Grind connection surfaces down to bare metal in shaded roof bow areas (3, 4) on both sides.