ar6520w100604d

Prepare front roof frame for installation

Type ar · topic 65.20 · version 0101 · 2006-10-31

Applies to: BODY 942.899, 943.899 with CODE (F04) Cab L (long) with CODE (DD5) Cab with high roof BODY 942.899, 943.899 with CODE (F15) MEGASPACE cab

Where it sits

Function group 3 Body › 65 Roof › 65.20 Roof frame — Series 942 (models 899) · Series 943 (models 899)

EinPAS 35 Body/frame/detachable parts › 35.39 Roof › 35.39.30 roof paneling/roof frame — Series 942 (models 899) · Series 943 (models 899)

AR65.20-W-1006-04D

Prepare front roof frame for installation

Commercially available tools

Number

Designation

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

Prepare front roof frame for installation

W65.20-1038-06

1 Mark separation lines on windshield frame (1)

Position cutting lines according to windshield frame removed

2 Cut windshield frame (1) along marked cutting lines with body saw

3 Drill holes for plug welding in areas A and B

4 Grind connection surfaces down to bare metal in areas A to H on both sides.

5 Sand down to bare metal spot weld flanges in the shaded areas on both sides.

6 Coat insides of spot welding flange in shaded areas with zinc dust paint

Prepare front roof frame for installation

W65.20-1040-04

7 Grind connection surfaces down to bare metal in areas J to U

Weld roof frame in area of roof bows with windshield frame in areas Q, R, S and T

8 Sand down to bare metal spot weld flanges in the shaded areas on both sides.

9 Coat insides of spot welding flange in shaded areas with zinc dust paint