ar6520w100605d

Install front roof frame

Type ar · topic 65.20 · version 0101 · 2006-07-25

Applies to: BODY 942.899, 943.899 with CODE (F04) Cab L (long) with CODE (DD5) Cab with high roof BODY 942.899, 943.899 with CODE (F15) MEGASPACE cab

Where it sits

Function group 3 Body › 65 Roof › 65.20 Roof frame — Series 942 (models 899) · Series 943 (models 899)

EinPAS 35 Body/frame/detachable parts › 35.39 Roof › 35.39.30 roof paneling/roof frame — Series 942 (models 899) · Series 943 (models 899)

AR65.20-W-1006-05D

Install front roof frame

Commercially available tools

Number

Designation

WH58.30-Z-1003-01A

Electrode miller

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1031-02A

C-clamp

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Install front roof frame

W65.20-1039-01

1 Fit front roof frame (2) and fasten with clamping pliers

2 Tack weld front roof frame (2)

Install front roof frame

W65.20-1037-06

3 Fit new windshield frame (1) and fasten with clamping pliers.

4 Cut new windshield frame (1) along dotted lines together with windshield frame (10) remaining on vehicle .

5 Remove sections separated from new windshield frame (1) and windshield frame (10) remaining on vehicle.

6 Tack weld new windshield frame (1).

Install front roof frame

W65.20-1036-09

7 Weld in windshield frame (1) in areas AA to AK with

8 Weld in windshield frame (1) in areas A to D with .

9 Weld in windshield frame (1) in areas E and F with .

Install front roof frame

W65.20-1035-07

10 Weld in front roof frame (2) in areas G to K with .

11 Weld in front roof frame (2) in areas L and M with .

12 Weld in both roof bows (3, 4) in areas N and O with

13 Grind welds down flat in areas A to F.

See previous illustrations.

14 Clean all other welds with round wire brush.