AR64.10-D-9100D | Remove/install rear wall channel | 28.2.01 |
MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system
MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system
MODEL 903.612 /613 with CODE (Z22) Post freight delivery service
MODEL 903.612 with CODE (PG5) UPS integral box body
D64.10-1110-06
1 Rear wall
2 Rear wall channel
3 Tail light
4 Back-up sensor
5 Aluminum channel
| Remove | ||
Danger! | Risk of poisoning after inhaling vapors or swallowing adhesive. Injury hazard in case of skin or eye contact with the adhesive | Wear protective respiratory masks, protective gloves and safety glasses. Pour adhesive only into suitable and appropriately marked containers. | |
Danger! | Risk of injury from slipping when clamping the blade in the multicutter and from glass splinters when cutting out cemented windows | Always interrupt air supply when inserting or removing blade. Wear protective gloves and eye protection. | |
| Notes on gluing | Models 903.612/ 613 | |
1 | Remove rear wall (1) | It is only possible to replace the rear wall channel (2) when the rear wall is removed (1). | |
2 | Remove tail light (3) | Remove tail light (3) from working area and cover | |
3.1 | Remove back-up sensor (4) | With code (Z22) post freight delivery service | |
Remove back-up sensor (4) from working area and cover | |||
4 | Remove rear wall channel (2) | It is only possible to replace the rear wall channel (2) by partial replacement of the aluminum channel (5). | |
Cutting blade | |||
Clamps | |||
Multicutter | |||
Drill (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
| Install | ||
5 | Prepare rear wall channel (2) for installation | ||
Hand gun | |||
Cutting blade | |||
Clamps | |||
Multicutter | |||
Drill (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Körasol V WL cleaner, 1l | |||
Körabond HG 81 1L primer | |||
Körapur 140 sealant, broom yellow | |||
Helmipur SH 100 sealing adhesive, white, 310 ml | |||
6 | Install rear wall channel (2) | ||
Hand gun | |||
Hand riveter | |||
Drill (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Körasol V WL cleaner, 1l | |||
Körabond HG 81 1L primer | |||
Körapur 140 sealant, broom yellow | |||
Helmipur SH 100 sealing adhesive, white, 310 ml | |||
7.1 | Install back-up sensor (4) | With code (Z22) post freight delivery service | |
8 | Install tail light (3) | ||
9 | Install rear wall (1) |
124 589 21 63 00
Cutting blade
Hand pressure gun
000 589 01 25 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1031-02A | C-clamp | |
WH58.30-Z-1003-20A | Multicutter | |
WH58.30-Z-1003-29A | Hand riveter |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1042-01A | Broom yellow Körapur 140 sealing adhesive; 310 ml | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1049-01A | Helmipur SH 100 sealing adhesive, white, 310 ml | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1034-04A | Körasol V WL cleaner, 1l | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1049-07A | Primer Körabond HG 81, 1l | Kögel Fahrzeugwerke GmbH |
Referenced documents
- ah6310n900001d Notes on gluing
- ar6410d9050d Remove/install rear wall
- ar6410d910001d Removing channel for rear wall
- ar6410d910002d Prepare rear wall channel for installation
- ar6410d910003d Installing rear wall channel
- as0000z001601a Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes
- as6700z000101a Risk of injury caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows