ar6410d910002d

Prepare rear wall channel for installation

Type ar · topic 64.10 · version 0102 · 2006-10-31

Applies to: MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE (Z22) Freight delivery service for post office MODEL 903.612 with CODE (PG5) UPS integral box body

Where it sits

Function group 3 Body › 64 Rear wall and rear end › 64.10 Rear wall — Series 903 (models 612, 613)

EinPAS 35 Body/frame/detachable parts › 35.31 Rear panel/rear end › 35.31.30 Rear panel/rear end — Series 903 (models 612, 613)

AR64.10-D-9100-02D

Prepare rear wall channel for installation

Danger!

Risk of poisoning after inhaling vapors or swallowing adhesive. Injury hazard in case of skin or eye contact with the adhesive

Wear protective respiratory masks, protective gloves and safety glasses. Pour adhesive only into suitable and appropriately marked containers.

AS00.00-Z-0016-01A

Danger!

Risk of injury from slipping when clamping the blade in the multicutter and from glass splinters when cutting out cemented windows

Always interrupt air supply when inserting or removing blade.

Wear protective gloves and eye protection.

AS67.00-Z-0001-01A

Prepare rear wall channel for installation
Prepare rear wall channel for installation

124 589 21 63 00

Cutting blade

Hand pressure gun

000 589 01 25 00

Commercially available tools

Number

Designation

WH58.30-Z-1031-02A

C-clamp

WH58.30-Z-1003-20A

Multicutter

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Repair materials

Number

Designation

Order number

BR00.45-Z-1042-01A

Broom yellow Körapur 140 sealing adhesive; 310 ml

Kögel Fahrzeugwerke GmbH
Ersatzteilvertrieb (Parts Sales)
Steinbeisstrasse 2-4
89079 Ulm
Germany
Tel. +49 731 9454-0
Fax + 49 731 9454494
www.koegel.com
Order no.: 326 791

BR00.45-Z-1049-01A

Helmipur SH 100 sealing adhesive, white, 310 ml

Kögel Fahrzeugwerke GmbH
Ersatzteilvertrieb (Parts Sales)
Steinbeisstrasse 2-4
89079 Ulm
Germany
Tel. +49 731 9454-0
Fax + 49 731 9454494
www.koegel.com
Order no.: 330 733

BR00.45-Z-1034-04A

Körasol V WL cleaner, 1l

Kögel Fahrzeugwerke GmbH
Ersatzteilvertrieb (Parts Sales)
Steinbeisstrasse 2-4
89079 Ulm
Germany
Tel. +49 731 9454-0
Fax + 49 731 9454494
www.koegel.com
Order no.: 326 741

BR00.45-Z-1049-07A

Primer Körabond HG 81, 1l

Kögel Fahrzeugwerke GmbH
Ersatzteilvertrieb (Parts Sales)
Steinbeisstrasse 2-4
89079 Ulm
Germany
Tel. +49 731 9454-0
Fax + 49 731 9454494
www.koegel.com
Order no.: 338 976

Prepare rear wall channel for installation

D64.10-1111-06

1 Cut glue off of floor plate (1) - see arrow - and extending aluminum channel (2) with cutting blade.

Do not leave more than 0.2 mm of old glue.

Prepare rear wall channel for installation

D64.10-1115-09

2 Cut new aluminum channel (2) to size, fit and fasten with C-clamp.

From outer edge of vehicle.

3 Drill 8.5 dia. hole (3) in floor panel (1) next to the cut aluminum channel (2).

4 Countersink both holes (3, 4).

5 Vacuum glue area with wet/dry vacuum cleaner.

6 Clean gluing area with Körasol V WL cleaner and apply Körabond HG 81 primer.

Observe drying time!

7 Apply sealant on aluminum channel (2) with hand gun.

Referenced documents