ar6410d9050d

Remove/install rear wall

Type ar · topic 64.10 · version 0102 · 2006-10-31

Applies to: MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 with CODE (PG5) UPS integral box body MODEL 903.612 /613 with CODE (Z22) Post freight delivery service

Where it sits

Function group 3 Body › 64 Rear wall and rear end › 64.10 Rear wall — Series 903 (models 612, 613)

EinPAS 35 Body/frame/detachable parts › 35.31 Rear panel/rear end › 35.31.30 Rear panel/rear end — Series 903 (models 612, 613)

AR64.10-D-9050D

Remove/install rear wall

28.2.01

MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system

MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system

MODEL 903.612 with CODE (PG5) UPS integral box body

MODEL 903.612 /613 with CODE (Z22) Post freight delivery service

Remove/install rear wall

D64.10-1128-09

Shown on model 903.613 with code (Z22) Post freight delivery service

1 Rivet

5 Rear dividing wall

6 Bracket for shelves

7 Rear corner pillar

2 Rear wall

3 Luggage rod

4 Bracket

Remove

Danger!

Risk of poisoning after inhaling vapors or swallowing adhesive. Injury hazard in case of skin or eye contact with the adhesive

Wear protective respiratory masks, protective gloves and safety glasses. Pour adhesive only into suitable and appropriately marked containers.

AS00.00-Z-0016-01A

Danger!

Risk of injury from slipping when clamping the blade in the multicutter and from glass splinters when cutting out cemented windows

Always interrupt air supply when inserting or removing blade.

Wear protective gloves and eye protection.

AS67.00-Z-0001-01A

Notes on gluing

AH63.10-N-9000-01D

1.1

Remove shelves

Model 903.612 with code (PG3) integral box body with shelf system

Model 903.612 with code (Z22) Post freight delivery service

AR68.50-D-9020D

Model 903.612 with code (PG5) UPS integral box body

AR68.50-D-9020E

2.1

Remove luggage rod (3) with bracket (4)

Only for right rear wall (2).

Model 903.613 with code (PG3) integral box body with shelf system

Model 903.613 with code (Z22) Post freight delivery service

AR64.10-D-9050-04D

C-clamps

*WH58.30-Z-1031-02A

Hand riveter

*WH58.30-Z-1003-29A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

3.1

Remove bracket for shelves (6)

Model 903.612 with code (PG3) integral box body with shelf system

Model 903.612 with code (PG5) UPS integral box body

Model 903.612 with code (Z22) Post freight delivery service

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

4

Remove rear corner pillar (7)

AR63.20-D-9090D

5

Remove rear wall (2)

AR64.10-D-9050-01D

Cutting blade

*124589216300

Multicutter

*WH58.30-Z-1003-20A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Body saw (electric/pneumatic)

*WE58.40-Z-1004-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Install

6

Prepare rear wall (2) for installation

AR64.10-D-9050-02D

Hand gun

*000589012500

Cutting blade 131

*WH58.30-Z-1013-04A

Multicutter

*WH58.30-Z-1003-20A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Körasol V WL cleaner, 1l

*BR00.45-Z-1034-04A

Körabond HG 81 1l primer

*BR00.45-Z-1049-07A

Broom yellow Körapur 140 sealing adhesive; 310 ml

*BR00.45-Z-1042-01A

Helmipur SH 100 sealing adhesive, white, 310 ml

*BR00.45-Z-1049-01A

7

Install rear wall (2)

AR64.10-D-9050-03D

Hand gun

*000589012500

Hand riveter

*WH58.30-Z-1003-29A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Körasol V WL cleaner, 1l

*BR00.45-Z-1034-04A

Körabond HG 81 1l primer

*BR00.45-Z-1049-07A

Broom yellow Körapur 140 sealing adhesive; 310 ml

*BR00.45-Z-1042-01A

Helmipur SH 100 sealing adhesive, white, 310 ml

*BR00.45-Z-1049-01A

8

Install rear corner pillar (7)

AR63.20-D-9090D

9.1

Remove bracket for shelves (6)

Model 903.612 with code (PG3) integral box body with shelf system

Model 903.612 with code (PG5) UPS integral box body

Model 903.612 with code (Z22) Post freight delivery service

Adjust drilling depth to 20 mm to avoid drilling through rear corner pillar (7).

Hand riveter

*WH58.30-Z-1003-29A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

10.1

Install luggage rod (3) with bracket (4).

Only for right rear wall (2).

Model 903.613 with code (PG3) integral box body with shelf system

Model 903.613 with code (Z22) Post freight delivery service

AR64.10-D-9050-04D

C-clamps

*WH58.30-Z-1031-02A

Hand riveter

*WH58.30-Z-1003-29A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

11.1

Install shelves

Model 903.612 with code (PG3) integral box body with shelf system

Model 903.612 with code (Z22) Post freight delivery service

AR68.50-D-9020D

Model 903.612 with code (PG5) UPS integral box body

AR68.50-D-9020E

Remove/install rear wall
Remove/install rear wall

124 589 21 63 00

Cutting blade

Hand pressure gun

000 589 01 25 00

Commercially available tools

Number

Designation

WH58.30-Z-1031-02A

C-clamp

WH58.30-Z-1013-04A

Cutting knife 131,

Firma Fein GmbH D-70176 Stuttgart

WH58.30-Z-1003-20A

Multicutter

WH58.30-Z-1003-29A

Hand riveter

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Repair materials

Number

Designation

Order number

BR00.45-Z-1042-01A

Broom yellow Körapur 140 sealing adhesive; 310 ml

Kögel Fahrzeugwerke GmbH
Ersatzteilvertrieb (Parts Sales)
Steinbeisstrasse 2-4
89079 Ulm
Germany
Tel. +49 731 9454-0
Fax + 49 731 9454494
www.koegel.com
Order no.: 326 791

BR00.45-Z-1049-01A

Helmipur SH 100 sealing adhesive, white, 310 ml

Kögel Fahrzeugwerke GmbH
Ersatzteilvertrieb (Parts Sales)
Steinbeisstrasse 2-4
89079 Ulm
Germany
Tel. +49 731 9454-0
Fax + 49 731 9454494
www.koegel.com
Order no.: 330 733

BR00.45-Z-1034-04A

Körasol V WL cleaner, 1l

Kögel Fahrzeugwerke GmbH
Ersatzteilvertrieb (Parts Sales)
Steinbeisstrasse 2-4
89079 Ulm
Germany
Tel. +49 731 9454-0
Fax + 49 731 9454494
www.koegel.com
Order no.: 326 741

BR00.45-Z-1049-07A

Primer Körabond HG 81, 1l

Kögel Fahrzeugwerke GmbH
Ersatzteilvertrieb (Parts Sales)
Steinbeisstrasse 2-4
89079 Ulm
Germany
Tel. +49 731 9454-0
Fax + 49 731 9454494
www.koegel.com
Order no.: 338 976

Referenced documents