ar6350p140103fr

Install rear fender complete

Type ar · topic 63.50 · version 0100 · 2018-04-23

Applies to: Model 257

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 257

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 257

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 257

AR63.50-P-1401-03FR

Install rear fender complete

Model

257

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1010-01IA

Rear door to side section, bottom

Dimension "H"

mm

3,5 (0,5)

For picture, see

AR60.00-P-0700-01FR

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1013-01IA

Rear fender to taillamp

Dimension "K"

mm

1 (0,5)

For picture, see

AR60.00-P-0700-01FR

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1017-01IA

Trunk lid to fender at rear, top

Dimension "O"

mm

3 (-0,5/+1)

For picture, see

AR60.00-P-0700-01FR

Install rear fender complete

129 589 03 21 00

Feeler gauge

The following operation steps are shown on the left side of the vehicle. In the event of damage on the right side of the vehicle, these steps must be carried out in the same way on the right side of the vehicle.
The main service document and the safety notes in the service document must be observed.

Install rear fender complete

P63.50-4265-09

1

Install rear fender (1) and fit.

2

Install trunk lid.

3

Install rear bumper.

4

Install taillamp.

5

Install door seal.

6

Install striker eye.

7

Check gaps using feeler gauge and adjust.     

8

Fix rear fender (1) in place.

9

Remove striker eye.

10

Remove door seal.

11

Remove taillamp.

12

Remove rear bumper.

13

Remove trunk lid.

14

Drill rivet holes on rear fender (1) with 6.7 mm bit (areas A, B1, B2).

Drill rivet holes through present holes in body (area B2).

15

Countersink rivet holes (areas B1, B2).

16

Remove rear fender (1).

17

Deburr rivet holes on rear fender (1) and body on both sides.

18

Coat insides of riveted joints with zinc dust paint (areas A, B1).

Install rear fender complete

P63.50-4266-09

19

Install suitable spacers on outer rear wheel well at uniform intervals (area E).

20

Apply sealant to outer rear wheel well and foam parts (areas E, F).

21

Apply 2-component adhesive to body in cross-hatched areas (areas C, D).

Apply 2-component adhesive to inside (area C).

Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

Install rear fender complete

P63.50-4267-09

22

Install rear fender (1) and fix in place.

23

Rivet rear fender (1) with countersunk head rivets with a diameter of 6.4 x 14.0 (areas G).

24

Rear fender (1) (areas H).

25

Rear fender (1) (area J).

Install rear fender complete

P63.50-4268-09

26

Rivet rear fender (1) with rivets with a diameter of 6.4 x 12 (area K).

27

Rear fender (1) (areas L).

28

Rear fender (1) (areas M).

Perform inert gas welding at intervals and allow to cool down in between. This reduces heat distortion.

29

Face grind inert gas weld joints (areas M).

30

Solder surfaces on rear fender (1) with body solder and smooth (areas M).

As an alternative to restoring the surfaces with a body solder, it is also possible to use a basic body filler.

31

Remove solder residues and grinding dust.