AR63.50-P-1400RBS | Replace complete rear fender | 27.7.10 |
MODEL 230.4 with code (P99) Special model "AMG Black Series"
P63.50-3568-06
1 Rear fender
| Removing | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
Danger! | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Wear protective clothing when handling fuel. | |
| Measures for preventing damage to vehicles or components when performing electric welding work | ||
| Guidelines for removing fuel tank when performing welding work on bodies | ||
| General information on repairs to body | ||
| Notes on paintwork repairs | ||
| General information on MB materials | ||
1 | Prepare required workshop equipment and commercially available tools for repair | ||
2 | Remove all detachable body components in area to be repaired. | ||
3 | Cover all detachable parts remaining vehicle with fireproof tarpaulin | When replacing right rear fender (1), the tank lock must be installed and the filler neck must be covered by a tarp (fire-resistant). | |
4 | Separate rear fender (1) | ||
Spot weld milling cutter | |||
Zinc dust paint suitable for spot welding | |||
5 | Prepare rear fender (1) for installation | ||
Zinc dust paint suitable for spot welding | |||
| Install | ||
6 | Install rear fender (1), fit and weld in | When installing right rear fenders (1) fit fuel filler flap and center | |
Pneumatic/hydraulic blind rivet tool gotis://K_68-80_06.0 | |||
Feeler gauge | |||
Gap dimension | |||
Gap dimension | |||
Sealant | |||
Zinc dust paint suitable for spot welding | |||
Rivet | |||
| General information on riveting | ||
7 | Adjust gap dimensions on hoods, doors and lids | ||
Feeler gauge | |||
Gap dimension | |||
Gap dimension | |||
8 | Clean weld joints and sheet metal flanges with round wire brush | ||
9 | Clean repair areas | ||
10 | Prime area to be repaired using primer filler | ||
11 | Carry out seam sealing after repairs | Supplement standard sealant with sealant. | |
Sealant | |||
Seam sealant, sprayable 310 ml | |||
12 | Paint repair areas and adjacent surfaces | ||
13 | Apply additional cavity preservation | ||
Cavity preservation gun gotis://K_91-97_01.0 | |||
Preservation agent | |||
| Notes on cavity preservation | ||
14 | Remove tarp | On all covered parts remaining in vehicle. | |
15 | Install all detachable body components in area to be repaired. |
Test and adjustment values, gap dimensions at hoods, doors and covers
Number | Designation | Model | |||
BE60.00-P-1002-01A | Gap dimension | Front door to A-pillar | Dimension "B" | mm | - |
Front door to fender | Dimension "H" | mm | 3.5 (1) | ||
Front door to rear door | Dimension "I" | mm | - | ||
Front door to roof | Dimension "C" | mm | - | ||
Rear door to top of side section | Dimension "D" | mm | - | ||
Rear door to side section, bottom | Dimension "J" | mm | - | ||
Fender to A-pillar | Dimension "Q" | mm | 4.5 (0.5) | ||
Front door to rear fender | Dimension "P" | mm | 3.5 (1) | ||
See picture | |||||
BE60.00-P-1003-01A | Gap dimension | Trunk lid to rear fender, top | Dimension "F" | mm | 4.0 (1) |
Trunk lid to bottom of rear fender | Dimension "M" | mm | - | ||
Trunk lid to rear fender | Dimension "F" | mm | 4.0 (1) | ||
Trunk lid to rear lamp unit | Dimension "M" | mm | 3.0 (1) | ||
Trunk lid to bumper | Dimension "V" | mm | 5.0 (1) | ||
Rear fender to rear lamp unit | Dimension "U" | mm | 1.5 (1) | ||
See picture | |||||
201 589 00 51 00
Spot weld milling cutter
Feeler gauge
129 589 03 21 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1001-13A | Blind rivet 6.414 | A 003 990 35 97 |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah6000p000301n General information on riveting
- ah6000p300001z Guidelines for removing fuel tank when performing welding work on bodies
- ah9720p000101b Notes on cavity preservation
- ah9800p940802a Notes on paintwork repairs
- ah9800p940903a General information on MB materials
- ar6000p070001r Gap dimensions on hoods, doors and lids
- ar6350p140002rbs Separate rear fender
- ar6350p140003rbs Prepare new rear fender part
- ar6350p140004rbs Install rear fender
- ar9710p4000r Seam sealing following repair
- ar9720p1500r Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.