Replace complete rear fender

AR63.50-P-1400GC

Replace complete rear fender

27.10.09

12.1.98

Special tool 168 589 02 37 00 (flange crimping pliers) added

Spot weld flange is crimped on wheel well or rear fender



Removing



General information on repairs to body

All models

AH60.00-N-0001-01A

1

Remove/install fuel tank

Observe safety measures!

 Remove only when replacing right rear fender.

AR47.10-P-4100GF



Guidelines for removing fuel tank when performing welding work on bodies

All models

AH60.00-P-3000-01Z

2

Remove detachable parts on outer side of rear fender

3

Remove detachable parts from inside of rear fender as well as connection area of rear end assembly.

4

Cover all detachable parts remaining in vehicle (area to be repaired)

5

Separate rear fender

 

AR63.50-P-1400-02GC

6

Prepare new rear fender part

AR63.50-P-1400-03GC



Measures for preventing damage to vehicles or components when performing electric welding work

All models

AH00.00-N-0005-01A



Install

7

Install rear fender and weld in

 

Observe fire protection measures!

AR63.50-P-1400-04GC

8

Adjust gap dimensions on hoods, doors and lids



AR60.00-P-0700-01GC

9

Clean welds and metal flanges with wire brush. Clean repair areas.



10

Prime areas to be repaired with MB-2K primer filler.

11

Supplement standard seals with MB body sealant

Seam sealing following repair

AR97.10-P-4000GC

Processing body sealant before painting

AR97.10-P-0500-02A

12

Paint rear fender and adjoining surfaces



Notes on repair painting

AH98.00-P-9408-02A



General information on MB materials

AH98.00-P-9409-03A

13

Apply additional cavity preservation



Notes on cavity preservation

AH97.20-P-0001-01B

14

Reinstall all removed assembly parts.