ar6350p140004gc

Installing rear fender

Type ar · topic 63.50 · version 0202 · 2006-07-26

Applies to: MODEL 168

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 168

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 168

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 168

AR63.50-P-1400-04GC

Installing rear fender

Revisions

12.1.98

Step 3 changed.

Bend over spot welding flange on rear wheelhouse with pliers

Installing rear fender
Installing rear fender
Installing rear fender

168 589 04 23 00

Side window gage for left and right rear fender

Feeler gage

129 589 03 21 00

Flange bending pliers

168 589 02 37 00

Commercially available tools

Number

Designation

WH58.30-Z-1003-01A

Electrode miller

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1031-02A

C-clamp

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Workshop equipment

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Installing rear fender

P63.50-0552-06

1 Install rear fender, fix in place using the side window gage and attach with clamping pliers and clamps. Inspect sizes of gaps between rear fender and rear door or tailgate, respectively, and align if necessary.

Installing rear fender

P63.50-0557-06

2 Weld rear fender RP .

Installing rear fender

P63.50-0563-09

Installing rear fender

P63.50-2005-05

3 Bend over spot welding flange on rear wheelhouse (analog to undamaged side of vehicle).

Installing rear fender

P63.50-0568-06

4 Weld rear fender in areas marked with arrows

Then grind down MIG welds.

5 Fill rear fender in shaded area with filling solder and smooth.