Install rear fender

AR63.50-P-1400-04CW

Install rear fender

Model

204.0

1

Install rear fender (1), liftgate, taillamp and rubber seal and fit.

2

Check and adjust gap dimensions.

3

Fix rear fender (1) in place.

4

Remove liftgate, taillamp and rubber seal.

5

Drill Ø 6.5 mm rivet holes in rear fender (1) (areas E and L1).

6

Countersink rivet holes on rear fender (1) (areas E and L1).

7

Remove rear fender (1).

8

Deburr rivet holes on rear fender (1) on both sides.

9

Coat insides of riveted joints with zinc dust paint.

10

Install rubber window spacers from glazing repair kit as spacers at uniform intervals (area S).

11

Apply sealant to outer rear wheel well, C-pillar and foam rubber elements (areas Q, R and S).

12

Install rear fender (1), fit and fix in place.

13

Rivet rear fender (1) with Ø 6.414 Polyygrip countersunk-head rivet (area E).

14

Rear fender (1)   (areas D, F, G and H).

15

Weld in rear fender (1) with   (areas A and C).

 Inert gas weld in intervals, allow to cool down in between to minimize heat distortion (areas A and C).

16

Rear fender (1)   (area D1).

17

Rivet rear fender (1) with Ø 6.414 Polyygrip countersunk-head rivet (area L1).

18

Rear fender (1)   (areas I, J, K and L2).

19

Grind rear fender (1) down flat in cross-hatched areas.

20

Clean welds on rear fender (1).

21

Fill surfaces on rear fender (1) with solder in area of inert gas welds and smooth.

22

Remove grinding and drilling chips with wet/dry vacuum cleaner.