P63.50-3428-09
1 Position needle template on Y-markings (arrows) on rear fender (1) and scribe cutting line (area A).
When the C-pillar is damaged, transfer Y-marking (arrows) upward according to dimension (a), position needle template and scribe cutting line (area A1).
Dimension (a) is 120 mm.
2 Cut along broken line using body saw (area A or A1) and remove section (1.1).
For all other operation steps observe information on pretreatment of bonding surfaces.
3 Grind mating surfaces on rear fender (1) down to bare metal from inside in cross-hatched areas using round wire brush (areas B and C).
4 Grind mating surfaces on rear fender (1) down to bare metal on both sides in cross-hatched areas using round wire brush (areas E, F and G).
5 Remove grinding and drill shavings using wet/dry vacuum cleaner.
6 Coat insides of spot weld flange with zinc dust paint (areas E, F and G).
P63.50-3464-08
7 Grind mating surface on rear fender (1) down to bare metal from inside in cross-hatched areas using round wire brush (areas L and N).
8 Grind mating surfaces on rear fender (1) down to bare metal in cross-hatched areas on both sides using round wire brush (areas H, J, K and N1).
9 Grind mating surfaces on rear fender (1) down to bare metal in cross-hatched areas on one side using round wire brush (areas D, M and N2).
10 Grind mating surfaces on rear fender (1) down to bare metal in cross-hatched areas using stainless steel round wire brush (areas P, Q and R).
11 Remove grinding and drill shavings using wet/dry vacuum cleaner.
12 Coat insides of spot weld flange with zinc dust paint (areas K and N1).