ar6330d0004fa

Remove/install outer sliding door entry

Type ar · topic 63.30 · version 0103 · 2019-05-29

Applies to: Model 909

Where it sits

Function group 3 Body › 63 Side wall › 63.30 Outer longitudinal members — Series 909

EinPAS 35 Body/frame/detachable parts › 35.20 Cab/body › 35.20.50 Entrance — Series 909

AR63.30-D-0004FA

Remove/install outer sliding door entry

14.05.2019

Model

909

Remove/install outer sliding door entry

Shown on model 909.632

1

Outer sliding door entry

D63.30-0001-06

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Remove

1

Remove detachable parts in area to be repaired

2

Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket

3

Separate outer sliding door entry (1)

AR63.30-D-0004-01FA

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Install

4

Prepare outer sliding door entrance (1) for installation

AR63.30-D-0004-02FA

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

5

Install outer sliding door entrance (1)

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

000 588 02 84 00 Welder

WS60.00-P-0022K

AR63.30-D-0004-03FA

6

Vacuum out hollow cavities


Remove metal shavings or metal grinding dust in hollow cavities.
Otherwise corrosion damage may occur.

7

Clean repair area

8

Remove welding protection blankets

Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

9

Prime repair area using primer filler

Use only primer filler approved by Daimler AG:
http://aftersales.mercedes-benz.com

10

Perform seam sealing after repair

AR97.10-D-4000F

Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

11

Paint repair areas and adjacent surfaces

Use only paints approved by Daimler AG:
http://aftersales.mercedes-benz.com

12

Add cavity preserving agent

AR97.20-D-1500F

13

Install all detachable body components in area to be repaired

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

Referenced documents