N63.20-2016-09
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
Topical note | General information on body repair | ||
Topical note | Notes on resistance spot welding of multiple-layer sheet metal flange | ||
Topical note | Notes on paintwork repairs | ||
General information on MB materials | |||
| Remove | ||
1 | Remove all detachable parts in area to be repaired | ||
2 | Remove soundproofing | ||
Only in repair area. | |||
3 | Cover all detachable parts remaining in vehicle with welding protection blankets | Commercially available tools | |
4 | Remove upper A-pillar outer paneling | ||
5 | Cut off inner upper A-pillar reinforcement section | ||
Commercially available tools | |||
Zinc dust paint suitable for spot welding | |||
6 | Prepare inner upper A-pillar reinforcement section for installation | ||
Commercially available tools | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
7 | Weld in inner upper A-pillar reinforcement section | ||
Commercially available tools | |||
Zinc dust paint suitable for spot welding | |||
White sealing compound, 310 ml, DBL 6069.20 | |||
8 | Install upper A-pillar outer paneling | ||
9 | Clean weld joints and metal flanges with wire brush | Commercially available tools | |
10 | Clean repair areas | Commercially available tools | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
11 | Prime repair area using primer filler | Use only primer filler approved by Daimler AG. See: http://portal.aftersales.i.daimler.com | |
12 | Seam sealing following repair | ||
Supplement standard seam seal. | |||
Seam sealant, sprayable 310 ml | |||
White sealing compound, 310 ml, DBL 6069.20 | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
13 | Paint repair areas and adjacent surfaces | ||
| Products for the care of MB vehicle paintwork | ||
Use only paints approved by Daimler AG. See: http://portal.aftersales.i.daimler.com | |||
Danger | Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | |
14 | Cavity preservation following repair work | ||
Topical note | Notes on cavity preservation | ||
Cavity preservation (free of solvents), 1 liter | |||
15 | Remove welding protection blankets | ||
16 | Install soundproofing | ||
17 | Install all removed detachable parts |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1003-05A | Cavity preservation (free of solvents), 1 liter | A 000 986 72 70 10 |
BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah6000n002801s Notes on resistance spot welding of multiple-layer sheet metal flange
- ah9720p000101b Notes on cavity preservation
- ah9800p940802a Notes on paintwork repairs
- ah9800p940903a General information on MB materials
- ap9830p807006a Products for the care of MB vehicle paintwork
- ar6000s1752s Remove, install soundproofing
- ar6320s1105s Replace upper A-pillar outer paneling
- ar6320s111101s Partially separate inner upper A-pillar reinforcement
- ar6320s111102s Partially prepare inner upper A-pillar reinforcement for installation
- ar6320s111103s Partially weld in inner upper A-pillar reinforcement
- ar9710s4000s Seam sealing following repair
- ar9720s1500s Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as9700z000101a Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents
- as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.