Replace side wall reinforcement

AR63.20-P-0860FF

Replace side wall reinforcement

08.04.2019

Model

454.0

1

Side wall reinforcement



Remove

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

1

Remove detachable parts in the repair area

2

Cover all detachable parts remaining in vehicle (area to be repaired)


Use fire-resistant tarps
to prevent damage due to flying sparks.

3

Position body on the straightening bench, check, and straighten if necessary

CAR-BENCH straightening systems

AR60.10-P-0100FF

Celette straightening systems

AR60.10-P-0100FG

BLACKHAWK straightening systems

AR60.10-P-0100FH

CAR-O-Liner straightening systems

AR60.10-P-0100FJ

4.1

Remove side wall paneling

When removing entire sidewall paneling.

AR63.10-P-0110FF

4.2

Remove C-pillar paneling

When removing sidewall paneling in area of C-pillar.

AR63.20-P-0098FF

5

Remove side wall reinforcement (1)

AR63.20-P-0860-01FF

6

Prepare connecting points of side wall reinforcement (1) on body

AR63.20-P-0860-02FF

7

Prepare side wall reinforcement (1) for installation

AR63.20-P-0860-03FF

Notes on replacing body parts

AH60.00-P-0027-01FF

8

Mount Car-O-Flex holding fixture for installation of side wall reinforcement (1)

Only in case of CAR-O-Liner straightening system.

 Determine positioning of the Car-O-Flex holding system with the Car-O-Tronic measuring system.



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

9

Install side wall reinforcement (1)

AR63.20-P-0860-04FF

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

10

Clean weld joints and sheet metal flanges with wire brush and clean repair areas

11

Prime repair area using primer filler

12

Supply standard seam seals with body sealant

AR97.10-P-4000FF

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

13.1

Install side wall paneling

When installing entire sidewall paneling.

AR63.10-P-0110FF

13.2

Install C-pillar paneling

When installing sidewall paneling in area of C-pillar.

AR63.20-P-0098FF

14

Remove Car-O-Flex holding system

Only in case of CAR-O-Liner straightening system.

15

Take body off the straightening bench and remove straightening bench

CAR-BENCH straightening systems

AR60.10-P-0100FF

Celette straightening systems

AR60.10-P-0100FG

BLACKHAWK straightening systems

AR60.10-P-0100FH

CAR-O-Liner straightening systems

AR60.10-P-0100FJ

16

Reinstall all removed assembly parts

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20