Remove/install side wall paneling

AR63.10-P-0110FF

Remove/install side wall paneling

21.03.2019

Model

454.0

1

Side wall paneling



Remove

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

1

Remove detachable parts in the repair area

2

Cover all detachable parts remaining in vehicle (area to be repaired)


Use fire-resistant tarp
to prevent damage due to flying sparks.

3

Remove side wall paneling (1)

AR63.10-P-0110-05FF

4

Prepare connecting points of sidewall paneling (1) on body

AR63.10-P-0110-03FF

Window adhesive, 310 ml TEROSTAT MS 930

*BR00.45-Z-1007-02A

Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint

*BR00.45-Z-1001-07A

5

Prepare side wall paneling (1) for installation

AR63.10-P-0110-01FF

Notes on replacing body parts

AH60.00-P-0027-01FF

 This area must be treated separately when replacing body panels under sidewall paneling (1).

Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint

*BR00.45-Z-1001-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

6.1

Install side wall paneling (1)

Only when replacing sidewall paneling (1) without additional reinforcements or body panels located underneath.

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

AR63.10-P-0110-06FF

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

6.2

Install side wall paneling (1)

Only when replacing sidewall paneling (1) and additional reinforcements or body panels located underneath.

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

AR63.10-P-0110-06FG

7

Clean weld joints and sheet metal flanges with wire brush and clean repair areas

8

Prime repair area using primer filler

9

Supply standard seam seals with body sealant

AR97.10-P-4000FF

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

10

Supplement standard underbody protection with permanent underfloor protection

Underfloor protection 800 ml

*BR00.45-Z-1001-05A

11

Paint repair area adjacent surfaces

12

Supplement hollow cavity preservation after repair work

AR97.20-P-1500FF

Teroson protective wax, art. no: 122.73Q

*BR00.45-Z-1008-05A

13

Reinstall all removed assembly parts

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-05A

Underfloor protection 800 ml

A 001 986 46 10

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1007-02A

Window adhesive, 310 ml TEROSTAT MS 930

A 005 989 61 71

BR00.45-Z-1008-05A

Teroson protective wax, art. no: 122.73Q

Henkel Loctite
www.Loctite.de