Commercially available tools
Number | Designation | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
L63.20-0231-04
1 Mark cutting points on inner B-pillar corresponding to removed section and cut with body saw.
2 Drill holes for rivets in area A and debur.
Drill holes in area A while fitting inner B-pillar, middle B-pillar and outer B-pillar.
3 Grind spot welding flanges down to bare metal on both sides in shaded areas.Coat insides of spot weld flanges with zinc dust paint.
4 Drill holes for MAG connection in areas D and H and grind connection surfaces down to bare metal.
5 Grind connection surfaces down to bare metal in areas B, C, E, F and G.
Drill holes for MAG connection in areas F and G only after complete installation of all individual parts.
L63.20-0229-01
6 Grind spot welding flanges down to bare metal on both sides in shaded areas.Coat insides of spot weld flanges with zinc dust paint.
7 Grind connection surfaces in areas H and I down to bare metal.
Drill holes for MAG connection in areas H and I only after complete installation of all individual parts.
L63.20-0230-01
8 Grind connection surfaces in areas K and L down to bare metal.
Drill holes for MAG connection in areas H and I only after complete installation of all individual parts.
9 Drill holes for rivets in areas M through O and debur.
Drill rivet holes while fitting inner B-pillar, middle B-pillar and outer B-pillar.
L63.20-0235-07
10 Cut B-pillar paneling to match removed section.
11 Drill holes for MAG connections in area V.
Drill holes for MAG connections in area V while fitting B-pillar paneling.In area V, the roof paneling, B-pillar paneling and roof frame are connected with one another on the inside.
12 Grind connection surfaces down to bare metal in areas P through V.
13 Drill and debur hole in area of arrow for rivets.
Drill rivet hole while fitting B-pillar paneling on body.
L63.20-0236-01
14 Cut longitudinal member reinforcement to match separated section.
15 Drill holes for MAG connection in area W.
16 Grind connection surfaces in areas W and X down to bare metal.
17 Drill rivets holes in area Y and debur.
Drill holes for rivets while fitting reinforcement on body.