Test and adjustment values for gap dimensions |
Number | Designation | MODEL 415.603/605/703 | |||
BE60.00-N-1003-01D | Check gap dimensions | Front door to roof paneling | Dimension "I" | mm | 4 (1,5) |
Front door to rocker panel | Dimension "J" | mm | 4 (1,5) | ||
Front door to sidewall | Dimension "K" | mm | 4 (1,5) | ||
Front door to sliding door | Dimension "L" | mm | 4,5 (2) | ||
For picture, see | |||||
Test and adjustment values for gap dimensions |
Number | Designation | MODEL 415.603/605/703 | |||
BE60.00-N-1005-01D | Check gap dimensions | Sidewall to taillamp | Dimension "R" | mm | 2 (1,5) |
Sidewall to rear side window | Dimension "S" | mm | 4 (2) | ||
Sidewall to cover for sliding door rail | Dimension "T" | mm | 2 (1,8) | ||
For picture, see | |||||
Test and adjustment values for gap dimensions |
Number | Designation | MODEL 415.603/605/703 | |||
BE60.00-N-1006-01D | Check gap dimensions | Liftgate to roof paneling | Dimension "U" | mm | 10 (3) |
Liftgate to rear window | Dimension "V" | mm | 4 (1,5) | ||
Liftgate to taillamp | Dimension "W" | mm | 4 (2) | ||
Liftgate to rear bumper at bottom | Dimension "X" | mm | 7,2 (3) | ||
Liftgate to rear bumper at side | Dimension "Y" | mm | 4 (2) | ||
For picture, see | |||||
Test and adjustment values for gap dimensions |
Number | Designation | MODEL 415.603/605/703 | |||
BE60.00-N-1007-01D | Check gap dimensions | Bumper at rear to taillamp | Dimension "Z" | mm | 2 (1,5) |
Left rear-end door to right rear-end door | Dimension "AA" | mm | 4 (2) | ||
Rear-end door to roof paneling | Dimension "AB" | mm | 10 (3) | ||
Rear-end door to taillamp | Dimension "AC" | mm | 4 (2) | ||
Rear-end door to bumper at side rear | Dimension "AD" | mm | 4 (2) | ||
Rear-end door to bumper at bottom rear | Dimension "AE" | mm | 7,2 (3) | ||
Rear-end door to rear window | Dimension "AF" | mm | 4 (1,5) | ||
Side edge of left rear window to side edge of right rear window | Dimension "AG" | mm | 4 (2) | ||
For picture, see | |||||
129 589 03 21 00
Feeler gauge
202 589 00 37 00
Bending pliers
415 589 00 31 00
Insert
1 | Apply 2-component adhesive in crosshatched area on body (area A). |
Observe preliminary treatment of bonding surface. Refer to the manufacturer's information for the curing and working times of 2-component adhesive. |
2 | Apply sealant to reinforcements. |
S63.10-5177-06
S63.10-5178-09
3 | Install and fit sidewall paneling (1), taillamp, rubber seal and lock striker. |
4 | Check gap dimensions with feeler gauge and adjust. |
5 | Fix sidewall paneling (1) in place. |
6 | Remove taillamp, rubber seal and lock striker. |
7 | Sidewall paneling (1) (areas B and C). |
8 | Side wall paneling (1) (areas D and E). |
S63.10-5179-09
9 | Side wall paneling (1) (areas F, G, H and I). |
10 | Side wall paneling (1) (areas K and L). |
Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion. |
11 | Fold over wheel arch on sidewall paneling (1) using hammer and counterholder (area M). |
12 | Crimp wheel arch on side wall paneling (1) with bending pliers and insert (area M). |
13 | Sidewall paneling (1) (Area J). |
S63.10-5180-06
14 | Side wall paneling (1) (area N). |
15 | Grind inert gas welds and inert gas spot welds down to bare metal. |
16 | Clean weld joints. |
17 | Restore surfaces in area of inert gas welds on side wall paneling (1) and smooth. |
18 | Remove shavings and drill chips. |
S63.10-5456-06