1 | Side wall paneling section |
2 | C-pillar reinforcement section |
S63.10-A000-06
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 447 mit Motor 780 | |
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | Typ 447 mit Motor 780 | |
Topical note | Special instructions for lifting and supporting vehicle | ||
Topical note | General information on body repair | ||
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
Topical note | Pretreatment of bonding surfaces | ||
General information on MB materials | |||
| Remove | ||
1 | Remove detachable parts in area of repair point. | ||
2 | Cover all detachable parts remaining in vehicle with welding protection blankets. | Commercially available devices/tools | |
3 | Remove soundproofing. | ||
Only in repair area. | |||
4 | Remove sidewall paneling section (1) and C-pillar reinforcement section (2). | ||
| 000 588 00 84 00 Heat gun | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
5 | Prepare sidewall paneling section (1) and C-pillar reinforcement section (2) for installation. | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
6 | Install dowels for the mounting rail of the longitudinal member panel. |
| |
Topical note | Notes on removing adhesive residues and foils on paint and metal surfaces with surface conditioning disks | ||
Topical note | General notes on touch-up applicators and paint spray cans | ||
Commercially available devices/tools | |||
Primer Teroson 150 (Terokal 150) | |||
Teromix 6700 adhesive | |||
Cleaner | |||
Primer stick | |||
| Install | ||
7 | Install sidewall paneling section (1) and C-pillar reinforcement section (2). | ||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
White sealing compound, 310 ml, DBL 6069.20 | |||
Adhesive kit, body, 2-component adhesive | |||
Zinc dust paint suitable for spot welding | |||
8 | Remove welding protection blankets. | Commercially available devices/tools | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
9 | Prime repair area with a primer filler. | ||
Topical note | Notes on paintwork repairs | ||
| |||
Use only primer filler approved by Daimler AG: | |||
10 | Seal seam after repair. | ||
Supplement standard seals with sealant. | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
11 | Paint repair area and adjacent surfaces. | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
12 | Supplement cavity preservation. | ||
13 | Install soundproofing. | ||
Only in repair area. | |||
14 | Install detachable parts in the area of the repair point. |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
BR00.45-Z-1025-04A | Cleaner | A 005 989 19 71 |
BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |
BR00.45-Z-1147-02A | Teromix 6700 adhesive | A 006 989 99 71 |
BR00.45-Z-1179-02A | Primer Teroson 150 (Terokal 150) | Henkel AG & Co. KGaA |
Referenced documents
- ah0000p001301ak Notes on removing adhesive residues and foils on paint and metal surfaces with surface conditioning disks
- ah0000z030001a General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment
- ah0060n010001a Special instructions for lifting and supporting vehicle
- ah6000n000101a General information on body repair
- ah6000p000102a Measures for preventing damage to components when performing electric welding and soldering work
- ah6000p000801sx Pretreatment of bonding surfaces
- ah9800p940802a Notes on paintwork repairs
- ah9800p940903a General information on MB materials
- ah9800p940906a General notes on touch-up applicators and paint spray cans
- ar6000s1752e Remove, install soundproofing
- ar6310s006001e Cut off lower section of sidewall paneling with C-pillar reinforcement
- ar6310s006002e Prepare lower section of sidewall paneling with C-pillar reinforcement for installation
- ar6310s006003e Install and weld in lower section of sidewall paneling with C-pillar reinforcement
- ar8880s600501ch
- ar8880s600501ch Remove/install dowel for mounting rail of longitudinal member panel
- ar9710s4000e Seam sealing following repair
- ar9720s1500e Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as0000z003501a Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)
- as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.
- ws5400p0049b 000 588 00 84 00 Heat gun
- ws6000p0021k 000 588 01 84 00 Welder
- ws6000p0022k 000 588 02 84 00 Welder