Replace reinforcement between B-pillar and wheel well

AR63.10-P-0804QA

Replace reinforcement between B-pillar and wheel well

11.11.11



Removing

 Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A

 Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A



General information on body repair

All models

AH60.00-N-0001-01A



Measures for preventing damage to vehicles or components when performing electric welding work

All models

AH00.00-N-0005-01A



Guidelines for removing fuel tank when performing welding work on bodies

All models

AH60.00-P-3000-01Z



Notes on paintwork repairs

All models

AH98.00-P-9408-02A



General information on MB materials

All models

AH98.00-P-9409-03A

1

Remove detachable parts in area to be repaired

2

Cover all detachable parts remaining in vehicle

Tarp (fire-resistant)



General information on body repair

AH60.00-N-0001-01A

3

Remove rear fender

AR63.50-P-1400QA

4

Remove reinforcement between B-pillar and wheel well

AR63.10-P-0804-01QA

Spot weld cutter

*201589005100

Ball cutter, dia. 12 mm

Vario Drill WS 91 spot weld removing tool

Round wire brush, braided, dia. 70 mm

Abrasive disk, Ø 115 mm, 80 m/s (max. 13,250 rpm)

Drill
gotis://K_58.1_04.0

Angle grinder
gotis://K_58.1_07.0

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Prepare reinforcement between B-pillar and wheel well

AR63.10-P-0804-02QA

Round wire brush, braided, dia. 70 mm

Drill
gotis://K_58.1_04.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

6

Install reinforcement between B-pillar and wheel well

AR63.10-P-0804-03QA

Electrode miller

Round wire brush, braided, Ø 70 mm

Clamping pliers

Inverter spot welder
gotis://K_60-65_16.0

Drill
gotis://K_58.1_04.0

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

7

Install rear fender

AR63.50-P-1400QA

8

Clean repair areas and prime using primer filler

9

Seam sealing following repair

 Supplement standard sealant using MB preservative.

Sealant

*BR00.45-Z-1003-01A

10

Paint repair areas and adjacent surfaces

11

Cavity preservation following repair work



Notes on cavity preservation

Model 209

AH97.20-P-0001-01B

12

Install all removed assembly parts

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1003-05A

Cavity sealant, solvent-free (1 l container)

A 000 986 72 70 05

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42