P63.10-3815-09
1 | Inner C-pillar side wall panel | 2 | Entire rear wheel well |
| Remove | ||
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on body repair | ||
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
1 | Remove detachable parts in the repair area | ||
2 | Cover all detachable parts remaining in vehicle (area to be repaired) | | |
3 | Set up straightening bench with straightening set and position vehicle | Observe setup plans. | |
4.1 | Remove C-pillar paneling | If sidewall paneling in area of C-pillar must be removed due to damage history. | |
4.2 | Remove side wall paneling | If entire sidewall paneling must be removed due to damage history. | |
5 | Remove lower rear center section | ||
6 | Remove inner C-pillar side wall (1) with entire rear wheel well (2) | ||
7 | Prepare mating surfaces at vehicle for inner C-pillar side wall (1) and entire rear wheel well (2) | ||
Zinc dust paint suitable for spot welding | |||
8 | Prepare entire rear wheel well (2) for installation | ||
Notes on replacing body parts | |||
Zinc dust paint suitable for spot welding | |||
9 | Prepare inner C-pillar side wall (1) | ||
Notes on replacing body parts | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
10 | Install and weld in entire rear wheel well (2) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
11 | Install inner C-pillar side wall (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
12 | Clean weld joints and sheet metal flanges with wire brush and clean repair areas | ||
13 | Prime repair area using primer filler | ||
14 | Supply standard seam seals with body sealant | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
15 | Supplement standard underbody protection with permanent underfloor protection | Underfloor protection 800 ml | |
16 | Paint repair area adjacent surfaces | ||
17 | Supplement hollow cavity preservation after repair work | ||
Teroson protective wax, art. no: 122.73Q | |||
18 | Remove lower rear center section | ||
19 | Install tank filler neck reinforcement | ||
20 | Install side wall reinforcement | ||
21 | Install weld-on part under rear lamp | ||
22 | Install rear lamp reinforcement | ||
23.1 | Install side wall paneling | If entire sidewall paneling was removed due to damage history. | |
23.2 | Install C-pillar paneling | If sidewall paneling in area of C-pillar was removed due to damage history. | |
24 | Take vehicle of the straightening bench and remove straightening bench | ||
25 | Reinstall all removed assembly parts |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-05A | Underfloor protection 800 ml | A 001 986 46 10 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1008-05A | Teroson protective wax, art. no: 122.73Q | Henkel Loctite |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah6000p002701ff Notes on replacing body parts
- ah9100p000201m Notes on performing repair, body work and welding on vehicles with airbags and RTE units
- ar6310p0110ff Remove/install side wall paneling
- ar6310p066102ff Prepare complete rear wheel well liner assembly for installation
- ar6310p066103ff Install wheel well liner assembly at rear and weld in
- ar6310p070001ff Remove inner C-pillar side wall.
- ar6310p070002ff Prepare inner C-pillar side wall.
- ar6310p070004ff Install inner C-pillar side wall
- ar6310p070005ff Prepare mating surfaces on vehicle for inner C-pillar.
- ar6310p9151ff Replace tank filler fitting reinforcement
- ar6320p0098ff Removing, installing paneling of C-pillar
- ar6320p0860ff Replace side wall reinforcement
- ar6320p2011ff Remove/install taillamp reinforcement
- ar6320p2012ff Replace weld-on part below rear lamp
- ar6420p1000ff Replace complete bottom rear center section
- ar9710p4000ff Seam sealing following repair
- ar9720p1500ff Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts