1 | Rear lamp reinforcement |
P63.20-5053-05
| Remove | ||
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on body repair | ||
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
1 | Remove detachable parts in the repair area | ||
2 | Cover all detachable parts remaining in vehicle (area to be repaired) | | |
3.1 | Remove side wall paneling | Only when removing the entire sidewall paneling. | |
3.2 | Remove C-pillar paneling | Only when removing the sidewall paneling in the area of the C-pillar. | |
4 | Cut off rear lamp reinforcement (1) and prepare mating surfaces on the body for installation | ||
Zinc dust paint suitable for spot welding | |||
5 | Prepare rear lamp reinforcement (1) | ||
Notes on replacing body parts | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
6 | Install rear lamp reinforcement (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
7 | Clean weld joints and sheet metal flanges with wire brush and clean repair areas | ||
8 | Prime repair area using primer filler | ||
9 | Supply standard seam seals with body sealant | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
10 | Supplement standard underbody protection with permanent underfloor protection | Underfloor protection 800 ml | |
11 | Paint repair area adjacent surfaces | ||
12 | Supplement hollow cavity preservation after repair work | ||
Teroson protective wax, art. no: 122.73Q | |||
13.1 | Install C-pillar paneling | Only when installing the sidewall paneling in the area of the C-pillar. | |
13.2 | Install side wall paneling | Only when installing the entire sidewall paneling. | |
14 | Reinstall all removed assembly parts |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-05A | Underfloor protection 800 ml | A 001 986 46 10 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1008-05A | Teroson protective wax, art. no: 122.73Q | Henkel Loctite |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah6000p002701ff Notes on replacing body parts
- ah9100p000201m Notes on performing repair, body work and welding on vehicles with airbags and RTE units
- ar6310p0110ff Remove/install side wall paneling
- ar6320p0098ff Removing, installing paneling of C-pillar
- ar6320p201101ff Separate taillamp reinforcement
- ar6320p201102ff Prepare taillamp reinforcement
- ar6320p201103ff Install and weld in taillamp reinforcement
- ar9710p4000ff Seam sealing following repair
- ar9720p1500ff Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts