Replacing front axle cross member

AR62.30-P-2000E

Replacing front axle cross member

11.2.94



Removing



General notes on body repair

All models

AH60.00-N-0001-01A

1

Remove detachable parts in area to be repaired

2

Cover detachable body components which remain in vehicle

 In repair work area

3

Set up Celette straightening bench with modular members

AR60.10-P-1050E

4

Set up straightening bench with straightening set

 Note drawings accompanying straightening set!

AR60.10-P-1070E

Straightening set Celette

*WE58.40-Z-1009-01E

Straightening set Car-Bench

*WE58.40-Z-1001-01A

 Also use supplementary straightening set model 208! See 

Model 208

Supplementary straightening set Celette

*WE58.40-Z-1006-01A

Model 208

Supplementary straightening set Car-Bench

*WE58.40-Z-1007-01A

Model 208.4

Also use supplementary straightening set
model 208.4! See 

Model 208.4

Supplementary straightening set Celette

*WE58.40-Z-1015-01A

Model 208.4

Supplementary straightening set Car-Bench

*WE58.40-Z-1016-01A

 Models 202.026/029/033/086/089/093 and

models 208.365/370/465/470

Also use supplementary straightening set engines 112, 113! See 

Models 202, 208 with engines 112, 113

Supplementary straightening set Celette

*WE58.40-Z-1012-01A

Models 202, 208 with engines 112, 113

Supplementary straightening set Car-Bench

*WE58.40-Z-1013-01A

5

Place vehicle on straightening bench lift and fasten

 Align vehicle exactly with check holes and secure to straightening set

Two-column lift

*WE58.40-Z-1001-05A

6

Separating front axle cross-member (3) from wishbone consoles

AR62.30-P-2000-01E

Spot weld cutter

*201589005100

 Ball-type miller cutter,  12 mm

*WH58.30-Z-1002-01A

 Round wire brush, braided,  70 mm

*WH58.30-Z-1001-03A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Body saw (electric/pneumatic)

*WE58.40-Z-1004-03A

7.1

Prepare reinforcing plates for installation of diagonal struts

Model 208.4 only

AR62.20-P-1240-08KA

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A



Installation

Danger!

Danger to life due to high voltage during electric welding. Risk of explosion when welding in the area of highly combustible materials. Risk of injury from welding spatter and UV light while welding. Risk of poisoning through inhaling of welding steam

Use insulating mats. Wear protective clothing, protective goggles and protective mask. Remove highly combustible materials from hazard area. Use evacuation system.

AS00.00-Z-0007-01A



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A

8

Fit front axle cross-member (3) to wishbone axle consoles

AR62.30-P-2000-02E

9

Weld front axle cross-member (3) to wishbone axle consoles

AR62.30-P-2000-03E

Inert gas welding equipment

*WE58.40-Z-1001-02A

10.1

Install reinforcing plates for attachment of the diagonal struts to longitudinal member and cross member

Model 208.4 only

AR62.20-P-1240-09KA

 Clamping pliers

*WH58.30-Z-1003-02A

Inert gas welding equipment

*WE58.40-Z-1001-02A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

11

Clean areas repaired and prime with MB-2K primer/filler

12

Seal welding flanges

Model 202

AR97.10-P-4000E

Model 208.3

AR97.10-P-4000K

Model 208.4

AR97.10-P-4000KA

13

Paint area repaired and adjacent surfaces

14

Supplement standard underfloor protection with MB permanent underfloor protection agent

 Permanent underfloor protection

AR97.20-P-0500A

15

Supplement hollow cavity preservation

Model 202

AR97.20-P-1500E

Model 208

AR97.20-P-1500K

16

Install detachable body components removed

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WE58.40-Z-1001-01A

Car bench straightening bracket set 82415, (model 202)

WE58.40-Z-1006-01A

Celette straightening bracket set 7208.309 (model C 208), as supplement to 7202.300 (model 202)

WE58.40-Z-1007-01A

Car-Bench straightening bracket set 82 421 (model C 208), as supplement to 82 415 (model 202)

WE58.40-Z-1012-01A

Celette straightening bracket set 7202.309 (model 202, 208 with engine 112, 113), as supplement to 7202.300 (model 202)

WE58.40-Z-1013-01A

Car Bench straightening bracket set 82 426 (models 202, 208 with engines 112, 113), as supplement to 82 415, (model 202)

WE58.40-Z-1015-01A

Celette straightening bracket set 7208.308 (model A 208), as supplement to 7202.300 (model 202), as well as 7208.309 (model C 208)

WE58.40-Z-1016-01A

Car-Bench straightening bracket set 82 426 (model A 208), as supplement to 82 415 (model 202), and 82 421 (model C 208)

WE58.40-Z-1009-01E

Celette straightening bracket set 7202.300

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1001-05A

Two-post lifting platform