Replace side reinforcement · ar6230p1401h · Mercedes-Benz WIS

AR62.30-P-1401H

Replace side reinforcement

2.11.11

MODEL 240

P62.30-2246-06

1 Middle reinforcement support

2 Front reinforcement

3 Bracket

4 Connection

5 Upper longitudinal member cover

	Removing
 Danger!	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
 Danger!	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Danger!	Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
	General information on body repair	All models	AH60.00-N-0001-01A
	Measures for preventing damage to vehicles or components when performing electric welding work	All models	AH00.00-N-0005-01A
	Notes on paintwork repairs	All models	AH98.00-P-9408-02A
1	Remove detachable parts in area to be repaired
2	Cover all detachable body components remaining in vehicle (area to be repaired)	Tarp (fire-resistant)
3	Remove front bumper
		Type 240.078	AR88.20-P-2000H
4	Remove left front fender
		Type 240.078	AR88.10-P-1000H
5	Remove side reinforcement		AR62.30-P-1401-01H
		 Spot weld milling cutter	*201589005100
		Ball cutter, dia. 12 mm
		Vario Drill WS 91 spot weld removing tool
		Round wire brush, braided, dia. 70 mm
		Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
		Cutting disk, Ø 65 mm, 80 m/s (max. 23.500 1 rpm)
		Drill gotis://K_58.1_04.0
		Straight grinder gotis://K_58.0_03.0
		Angle grinder gotis://K_58.1_07.0
		Body jig saw gotis://K_58.1_01.0
		Wet/dry vacuum cleaner gotis://P_00.12_06.0
		Tarp (fire-resistant)
		Two-post lifting platform 3.0-3.5 t, electromechanical gotis://H_00.1_01.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
6	Prepare side reinforcement		AR62.30-P-1401-02H
		Round wire brush, braided, dia. 70 mm
		Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
		Drill gotis://K_58.1_04.0
		Straight grinder gotis://K_58.0_03.0
		Angle grinder gotis://K_58.1_07.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
7	Installing check and welding device		AR62.20-P-1286-04H
		 Welding device	*240589012300
		 Welding device	*240589022300
8	Install side reinforcement		AR62.30-P-1401-03H
	General information on riveting		AH60.00-P-0003-01N
		 Welding device	*240589012300
		Electrode miller
		Clamping pliers
		Manual temporary fastener, dia. 6.4 mm - clamping range 0 to 15 mm, identification color silver
		Round wire brush, braided, dia. 70 mm
		Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
		Blind rivet/punch riveting method gotis://K_68-80_06.0
		Hand riveter
		MIG MAG gas welder (steel, brazing, aluminum) gotis://K_60-65_17.1
		Inverter spot welder gotis://K_60-65_16.0
		Drill gotis://K_58.1_04.0
		Tarp (fire-resistant)
		Two-post lifting platform 3.0-3.5 t, electromechanical gotis://H_00.1_01.0
	Cavity preservation gun Sata HRS no. 11072	Combination pressure spray gun (corrosion protection) gotis://K_91-97_01.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Sealant	*BR00.45-Z-1003-01A
		Seam sealant, sprayable 310 ml	*BR00.45-Z-1041-01A
		MB preservative	*BR00.45-Z-1003-05A
		Polygrip flat/round head rivet, 6.414	*BR00.45-Z-1001-13A
9	Clean repair areas and prime using primer filler
10	Seam sealing following repair	 Supplement standard sealants with MB body sealant.
		Sealant	*BR00.45-Z-1003-01A
		MB preservative	*BR00.45-Z-1003-05A
		Seam sealant, sprayable 310 ml	*BR00.45-Z-1041-01A
11	Paint wheel well and adjacent surfaces
12	Install front bumper
		Model 240.078	AR88.20-P-2000H
13	Install left front fender
		Model 240.078	AR88.10-P-1000H
14	Cavity preservation following repair work
	Notes on cavity preservation	Model 240	AH97.20-P-0001-01B
15	Install all removed detachable parts

240 589 02 23 00

Spot weld milling cutter

Welding device

240 589 01 23 00

201 589 00 51 00

Repair materials

Number	Designation	Order number
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1003-05A	Cavity sealant, solvent-free (1 l container)	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Blind rivet 6.414	A 003 990 35 97

Referenced documents

ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
ah6000n000101a General information on body repair
ah6000p000301n General information on riveting
ah9720p000101b Notes on cavity preservation
ah9800p940802a Notes on paintwork repairs
ar6220p128604h Install check and welding device
ar6230p140101h Remove side reinforcement
ar6230p140102h Prepare side reinforcement
ar6230p140103h Install side reinforcement
ar8810p1000h Remove/install front fenders
ar8820p2000h Remove/install front bumper
as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts