ar6230p140103h

Install side reinforcement

Type ar · topic 62.30 · version 0107 · 2010-07-30

Applies to: MODEL 240

Where it sits

Function group 3 Body › 62 Front end and fire wall › 62.30 Front cross member and reinforcement — Series 240

EinPAS 35 Body/frame/detachable parts › 35.30 Front end › 35.30.35 Carrier/wheel well — Series 240

AR62.30-P-1401-03H

Install side reinforcement

Install side reinforcement

Welding device

240 589 02 23 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1041-01A

Seam sealant, sprayable 310 ml

A 002 989 84 20

BR00.45-Z-1003-01A

Sealant, white, 310 ml, DB supply specification 6069.20

A 001 989 63 20

BR00.45-Z-1003-05A

Cavity preservation, solvent-free (1 l container)

A 000 986 72 70 05

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1001-13A

Blind rivet 6.414

A 003 990 35 97

Install side reinforcement

P62.30-2394-09

1 Install reinforcement and bracket, fit with welding gauge and fasten with clamping pliers.

2 Drill dia. 6.5 mm holes (areas A, C and E).

3 Remove reinforcement and bracket.

4 Deburr rivet holes on both sides

5 Install reinforcement and bracket and fasten with manual temporary fasteners.

6 Drill dia. 6.5 mm holes (area D).

7 Remove reinforcement and bracket.

8 Deburr rivet holes on both sides

9 Coat insides of rivet connection with zinc dust paint.

Install side reinforcement

P62.30-2400-09

10 Install reinforcement and bracket, fit with welding device and fasten with manual temporary fasteners.

11 Rivet reinforcement and mount with Polygrip flat head rivets, dia. 6.4 x 14 mm (areas B and C).

12 Weld in reinforcement with (area E).

13 Weld in reinforcement with (area F).

14 Tack weld reinforcement (area G).

15 Weld in reinforcement with (area H).

Install side reinforcement

P62.30-2405-09

16 Weld in reinforcement with (areas G and I).

17 Rivet reinforcement and bracket with Polygrip flat head rivets, dia. 6.4 x 14 mm (area A).

18 Remove welding device

19 Rivet mount with Polygrip flat head rivets, dia. 6.4 x 14 mm (area D).

Install side reinforcement

P62.30-2408-06

20 Weld in reinforcement with (area K).

21 Weld in reinforcement with (area J).