ar6230p140102h

Prepare side reinforcement

Type ar · topic 62.30 · version 0100 · 2006-10-31

Applies to: MODEL 240

Where it sits

Function group 3 Body › 62 Front end and fire wall › 62.30 Front cross member and reinforcement — Series 240

EinPAS 35 Body/frame/detachable parts › 35.30 Front end › 35.30.35 Carrier/wheel well — Series 240

AR62.30-P-1401-02H

Prepare side reinforcement

Commercially available tools

Number

Designation

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

Prepare side reinforcement

P62.30-2384-09

1 Mark separation point and cut with body saw (area A).

Dimension a = approx. 110 mm.

2 Sand contact surfaces down to bare metal in shaded areas. Sand spot weld flanges down to bare metal on both sides

3 Coat insides of spot weld flanges with zinc dust paint.

Prepare side reinforcement

P62.30-2389-09

4 Drill 7 mm dia. holes (area B).

5 Sand contact surfaces down to bare metal in shaded areas. Sand spot weld flanges down to bare metal on both sides

6 Coat insides of spot weld flanges with zinc dust paint.