1 | Connection element |
2 | Engine compartment connection element section |
D61.10-0104-06
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove end tip | ||
2 | Remove all detachable parts in repair area | ||
3 | Cover all detachable parts remaining on vehicle with spark protection blanket | ||
4 | Separate engine compartment connection element section (2) | ||
Work instructions for cutting | |||
Spot weld milling cutter | |||
| Install | ||
5 | Straighten connecting plates, grind down to bare metal and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
6 | Prepare engine compartment connection element section (2) for installation | ||
7 | Fit engine compartment connection element section (2), align and fix in place | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
8 | Weld in engine compartment connection element section (2) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
9 | Grind off any residue welding material | ||
10 | Remove spark protection blankets | ||
11 | Reinstall all detachable parts removed from repair area | ||
12 | Install end tip | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
13 | Clean areas repaired and priming with MB primer filler | Use only primer filler approved by Daimler AG: | |
14 | Supplement standard seals with MB body sealant | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
15 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
16 | Paint repair area adjacent surfaces | Use only paints approved by Daimler AG | |
17 | Add cavity preserving agent |
201 589 00 51 00
Spot weld milling cutter
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah6000n000501a General notes on welding
- ah9100p000201m Notes on performing repair, body work and welding on vehicles with airbags and RTE units
- ar6110d000201f Detaching section of connection element in engine compartment
- ar6110d000202f Prepare section of connection part in engine compartment for installing
- ar6110d000203f Weld in section of connection part in engine compartment
- ar6110d5709f Remove/install end tips
- ar6420d0002f Work instructions for cutting
- ar9710d4000f Seam sealing following repair
- ar9720d1500f Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as9100z000101a Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.
- as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.