AR60.80-B-1000E | Remove/install cab | 12.02.16 |
Body 696.81 with Vehicle 695
Body 696.81 with Vehicle 696
B60.80-0037-09
1 Cab
2 Air conditioning hose
3 Heating hoses
4 Clamps
5 Electric wiring harness
6 Air conditioning air line connection
7 Pneumatic pipes
8 Cylinder emitter hose
9 Engine brake valve connection (Top-Brake)
10 Wiring harness clamp
11 Water tank
12 Plastic hose from the tank
13 Wiring harness from the tank
14 Cross fitting fastening bolt
B60.80-0038-09
15 Flood lamp wiring harness
16 Pedal unit liner
17 Plastic rivet
18/18.1 Electric wiring harness
19 Front cushion screw
20 Screws holding the rear suspension spring
21 Cab damper mounting screw
| Remove and install | ||
All self-locking nuts, once removed, must be replaced. | |||
all plastic clamps that are cut during removal should be replaced. | |||
All sealing washers must be replaced in the installation, checking their tightness. | |||
1 | Disconnect the negative cable on the battery terminal | ||
2 | Remove the engine hood | ||
3 | Remove the access step | ||
Danger! | Risk of injury to the skin and eyes from burns caused by vapor or coolant. Risk of poisoning by coolant ingestion | Open the cooling system only when the temperature is below 90 °C. Slowly open the cover and let the excess pressure out. One should not put coolant into containers for drinks. Wear gloves, appropriate clothing and goggles. | |
Use the PPE required. | |||
| Directions on the coolant | ||
4 | Bleed the cooling system | Collect the liquid and replace it if necessary. | |
5 | Loosen the clamps (4) from the heating hoses (3) | ||
Danger! | Risk of personal injury when working on the air conditioning system. | Observe safety measures and use the PPE required. | |
6 | Exhaust the air conditioning system | Follow the instructions from the air conditioner manufacturer and the equipment used. | |
Equipment for air conditioning | |||
7 | Loosen the hose (2) from the air conditioner and disconnect the wiring harness (5) | ||
8 | Loosen the air conditioning air line connection (6) | ||
9 | Loosen the pneumatic pipes (7) | Previously depressurize the pneumatic circuit. | |
Install: Check the condition of the sealing rings and, if necessary, to replace them. | |||
| |||
Danger! | Risk of poisoning from brake fluid ingestion. Risk of injury from skin and eye contact with brake fluid | ||
10 | Loosen the hose (8) from the cylinder emitter | ||
11 | Loosen the connections (9) from the engine break valve (Top-Brake) | Previously depressurize the pneumatic circuit. | |
Install: Check the condition of the sealing rings and, if necessary, to replace them. | |||
12 | Loosen the clamp (10) from the wiring harness | ||
13 | Disconnect the hose (12) from the windshield wiper spray and disconnect the wiring harness (13) | Disconnect with the tank (11) and cut the plastic clamps from the hoses. | |
14 | Remove the screw (14) from the steering column cross fitting | Install: Carefully fit the crosshead joint in the groove of the steering arc of worms, taking care to align the steering. | |
| |||
15 | Disconnect the wiring harness (15) from the flood lamp | ||
16 | Loosen the plastic rivet (17) and remove the pedal unit liner(16) | ||
17 | Disconnect the wiring harnesses (18) on the left and (18.1) on the right | ||
18 | Loosen the screws (19) from the cab front cushions (1) | Install: Check the condition of the cushions, and replace them if necessary. | |
Have them retightened in the 1st overhaul. | |||
| |||
19 | Remove the screws (20) retaining the cab rear supporting spring | | |
20 | Remove the screws (21) from the cab buffer absorber in the upper eyelet | Install:Check the condition of the eyelet bushings and, if necessary, replace them. | |
| |||
Danger! | Risk of death by improper lifting of the vehicle. Risk of injury by trapping and crushing parts of the body when lowering the vehicle | Use only suitable lifting equipment. Always check that the supports used are safe. It is forbidden to move around or remain under the cab when it is suspended. | |
21 | Remove the cab, lifting it with a suitable device | Insert the pins of the device in the predetermined pin holes. | |
Device for removing and installing the cab. | |||
Place the cab on a suitable support, preventing damage. | |||
22 | Install in reverse order |
Brake hoses, brake lines
Número | Denominação | chassis 364, 382, 384, 386, 388, 397, 660, 664, 682, 688, 693, 694, 695, 696 | |||
BA42.10-B-1001-14B | Nut of the connector tube to the body | Nm | 10 | ||
Steering shaft
Número | Denominação | Chassis 384, 386, 388, 397, 660, 682, 688, 693, 694, 695, 696 | |||
BA46.10-B-1001-01A | Steering column cross bar | M8 | Nm | 30...35 | |
M10 | Nm | 60 | |||
Cab, cab mounting
Número | Denominação | Chassis 384.0/1; 386.0/3; 388.0; 694.0; 695.0; 695.3; 696.0; 696.3 | |||
BA60.80-B-1001-01A | Cabin attachment cushions nuts | M10 | Nm | 55 | |
BA60.80-B-1003-01A | Cabin rear support spring attachment bolt | M10 | Nm | 55 | |
M12x1.5 | Nm | 105 | |||
BA60.80-B-1004-01A | Cabin rear damper attachment | M10 | Nm | 55 | |
M12x1.5 | Nm | 105 | |||
Referenced documents
- ah2000b208001a Notes on coolant
- ap2000b2080b Replace coolant
- ar8830b2305f Remove/install entrance
- ar8840b3000b Remove/install engine hood
- as2000b000101a Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.
- as4250b000101a Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid
- as6080b000201a Risk of death caused by improper lifting of cab. Risk of injury caused by body parts being trapped and crushed when lowering cab