Remove/install detachable parts for replacing mounting bracket on front longitudinal member

AR60.00-S-0029C

Remove/install detachable parts for replacing mounting bracket on front longitudinal member

07.12.2018

Model

415

Right side of vehicle

Shown on model 415 with engine 607

1

Major assembly carrier

2

Screw

3

Screw

Shown on model 415 with engine 200

1

Major assembly carrier

2

Screw

4

Guide tube

5

Screw

 

Remove/install

1

Remove ground line from battery

AR54.10-S-0003C

2

Remove front section of fender liner in fender

AR88.10-S-1310C

3

Remove upper front module crossmember

AR88.30-S-1940C

4

Remove front cross member

AR31.30-S-4115C

5

Remove windshield washer fluid reservoir

AR82.35-S-6000CA

6

Remove radiator

AR20.20-S-3865CD

7

Remove condenser

Model 415 with engine 200, 607 with code H06 (Automatic air conditioning) Model 415 with engine 200, 607 with code HH9 (Semi-automatically controlled A/C, TEMPMATIC)

AR83.30-S-6540C

8

Remove desiccant cartridge

Model 415 with engine 200, 607 with code H06 (Automatic air conditioning) Model 415 with engine 200, 607 with code HH9 (Semi-automatically controlled A/C, TEMPMATIC)

AR83.30-S-6525C

9

Remove refrigerant line between A/C compressor and desiccant cartridge

Model 415 with engine 200, 607 with code H06 (Automatic air conditioning) Model 415 with engine 200, 607 with code HH9 (Semi-automatically controlled A/C, TEMPMATIC)

AR83.30-S-7819C

10

Remove alternator

Model 415 with engine 200

AR15.40-S-5032CB

Model 415 with engine 607

AR15.40-S-5032CD

11

Remove A/C compressor

Model 415 with engine 200 with code H06 (Automatic air conditioning) Model 415 with engine 200 with code HH9 (Semi-automatically controlled automatic air conditioning, TEMPMATIC)

AR83.55-S-5300CB

Model 415 with engine 607 with code H06 (Automatic air conditioning) Model 415 with engine 607 with code HH9 (Semi-automatically controlled automatic air conditioning, TEMPMATIC)

AR83.55-S-5300CD

12

Remove guide tube (4)

Model 415 with engine 200 with code H06 (Automatic air conditioning) Model 415 with engine 200 with code HH9 (Semi-automatically controlled automatic air conditioning, TEMPMATIC)

 For this purpose unscrew bolt (5), guide tube remains (4) on engine.

 Bolt, oil dipstick tube to holder

*BA18.40-N-1003-01P

13

Remove major assembly carrier (1)

 Model 415 with engine 200 with code H06 (Automatic air conditioning) Model 415 with engine 200 with code HH9 (Semi-automatically controlled automatic air conditioning, TEMPMATIC)
To do this, remove bolts (2).

 Model 415 with engine 607 with code H06 (Automatic air conditioning) Model 415 with engine 607 with code HH9 (Semi-automatically controlled automatic air conditioning, TEMPMATIC)
To do so, remove screw/bolts (2, 3).

 Model 415 with engine 607 except code H06 (Air conditioning) except code HH9 (Semi-automatically controlled automatic air conditioning, TEMPMATIC)
To do this, remove bolts (2).

 Model 415 with engine 607Bolt, oil pan to major assembly carrier

*BA01.45-N-1003-01X

 M10

*BA00.10-N-1004-01A

 M8

*BA00.10-N-1003-01A

14

Install in the reverse order

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1003-01A

M8

Galvanized

Nm

23

32

Phosphated

Nm

21

29

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1003-01A

M8

Galvanized

Nm

38

Phosphated

Nm

36

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1004-01A

M10

Galvanized

Nm

45

63

Phosphated

Nm

42

58

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1004-01A

M10

Galvanized

Nm

76

Phosphated

Nm

70

 Oil pan

Number

Designation

Engine 607, 608 in model 415

BA01.45-N-1003-01X

Bolt, oil pan to major assembly carrier

Nm

25

 Oil pressure switch, fill level sensor

Number

Designation

Engine 200 in model 415

BA18.40-N-1003-01P

Bolt, oil dipstick tube to holder

Nm

10