ar8830s1940c

Remove/install upper cross member front module

Type ar · topic 88.30 · version 0100 · 2015-05-29

Applies to: Model 415

Where it sits

Function group 3 Body › 88 Detachable body components, exterior flaps › 88.30 Detachable components, underride guard — Series 415

EinPAS 35 Body/frame/detachable parts › 35.21 Frame › 35.21.40 Carrier/mounting bracket/reinforcement — Series 415

AR88.30-S-1940C

Remove/install upper cross member front module

20.5.15

Model

415

Remove/install upper cross member front module

S88.20-4546-09

1

Nut

4

Electrical wiring harness

7

Crossmember

2

Electrical wiring harness

5

Lock

3

Electrical wiring harness

6

Screw

Danger !

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Remove/install

1

Remove cross member

AR62.30-S-1360C

2

Remove air duct

AR20.20-S-6823C

3

Remove air duct segment on radiator

AR20.20-S-3865-10CD

4

Remove both headlamps

AR82.10-S-4720C

5

Remove windshield washer system reservoir

AR82.35-S-6000CA

Remove filler pipe, however, do not remove container completely, do not drain washer fluid.

6

Remove horn

AR54.35-S-1556C

7

Remove engine hood lock

AR88.40-S-3200C

8

Remove expansion reservoir for coolant


Model 415 with engine 607

AR20.30-S-4950CD

9

Unscrew nuts (1)

M5

*BA00.10-N-1001-01A

10

Remove wiring harness (2)

Installation: Check retaining clip; replace if necessary.

11

Remove wiring harness (3)

Installation: Check retaining clip; replace if necessary.

12

Remove electrical wiring harness (4)

Installation: Check retaining clip; replace if necessary.

13

Release locks (5)

14

Remove screw/bolts (6)

M8

*BA00.10-N-1003-01A

15

Remove crossmember (7)

If required, slightly tilt radiator package toward front.

16

Install in the reverse order

Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1001-01A

M5

Galvanized

Nm

6

8

Phosphated

Nm

5

7

Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1001-01A

M5

Galvanized

Nm

9

Phosphated

Nm

9

Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1003-01A

M8

Galvanized

Nm

23

32

Phosphated

Nm

21

29

Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1003-01A

M8

Galvanized

Nm

38

Phosphated

Nm

36

Referenced documents