ar6000p070001ff

Sizes of gaps at hoods, doors and covers

Type ar · topic 60.00 · version 0100 · 2004-01-14

Applies to: MODEL 454.0

Where it sits

Function group 3 Body › 60 Body - general › 60.00 General — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.20 Cab/body › 35.20.30 Cab — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.35 Door › 35.35.40 Front door — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.35 Door › 35.35.41 Center door — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.35 Door › 35.35.43 Rear-end door — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.35 Door › 35.35.44 Sliding door — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.35 Door › 35.35.45 Driver door — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.35 Door › 35.35.46 Rear door — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.35 Door › 35.35.47 Emergency door — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.35 Door › 35.35.48 Lift door — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.35 Door › 35.35.49 Luggage compartment door — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.36 Hood/flap/cover › 35.36.30 Engine hood — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.36 Hood/flap/cover › 35.36.31 Front-end flap — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.36 Hood/flap/cover › 35.36.33 Liftgate/trunk lid — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.36 Hood/flap/cover › 35.36.34 Fuel filler flap/socket flap — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.36 Hood/flap/cover › 35.36.60 Maintenance flap/service flap — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.36 Hood/flap/cover › 35.36.61 Luggage compartment door — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.51 Passenger door 1 › 35.51.32 Door leaf/door frame — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.52 Passenger door 2 › 35.52.32 Door leaf/door frame — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.53 Passenger door 3 › 35.53.32 Door leaf/door frame — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.54 Passenger door 4 › 35.54.32 Door leaf/door frame — Series 454 (models 0**)

AR60.00-P-0700-01FF

Sizes of gaps at hoods, doors and covers

Test and adjustment values

Number

Designation

Model
454.0

BE60.00-P-1001-01M

Size of gap

CBS front end to headlamps

Dimension "A"

mm

5.0 (2.5)

CBS front to front engine hood

Dimension "B"

mm

5.0 (1.5)

CBS front to side engine hood

Dimension "C"

mm

8.0 (1.5)

CBS front to A-pillar

Dimension "D"

mm

5.0 (1.0)

CBS front to cover

Dimension "E"

mm

3.0 (1.0)

BE60.00-P-1002-01M

Size of gap

Engine hood to cover

Dimension "F"

mm

4.0 (2.0)

Cover to A-pillar

Dimension "G"

mm

3.0 (1.0)

BE60.00-P-1003-01M

Size of gap

Front door to A-pillar

Dimension "H"

mm

8.0 (1.5)

Front door to entry

Dimension "I"

mm

8.0 (1.5)

Front door to rear door

Dimension "J"

mm

8.0 (1.5)

BE60.00-P-1004-01M

Size of gap

Rear door entry

Dimension "K"

mm

8.0 (1,5)

Rear door to C-pillar

Dimension "L"

mm

8.0 (1,5)

BE60.00-P-1005-01M

Size of gap

CBS rear end to C-pillar

Dimension "M"

mm

5.0 (1.0)

CBS rear end to tailgate

Dimension "N"

mm

7.0 (2.0)

BE60.00-P-1006-01M

Size of gap

Rear door to C-pillar

Dimension "O"

mm

6.5 (1.0)

Rear door to taillamp

Dimension "P"

mm

7.0 (1.0)

Tailgate to side CBS rear end

Dimension "Q"

mm

6.5 (2.0)

BE60.00-P-1007-01M

Size of gap

Taillamp to rear spoiler

Dimension "R"

mm

5.4 (1.5)

Taillamp to C-pillar

Dimension "S"

mm

3.0 (1.0)

BE60.00-P-1008-01M

Size of gap

Roof to rear spoiler

Dimension "T"

mm

6.5 (2.0)

Sizes of gaps at hoods, doors and covers

Feeler gage

452 589 01 21 00

Sizes of gaps at hoods, doors and covers

P60.00-2311-05

Adjust hood, doors and trunk lid as shown in drawings. The gap should not run wedge-shaped or be too narrow at points. Deviations from parallel gap should be max. 1.0 mm over the entire length.

If the inside clearance is too large or too small, the movable body parts must be centered accordingly.

The reference measurements apply only for repair work on bodies damaged in accidents.

Sizes of gaps at hoods, doors and covers

P60.00-2312-06

Adjust hood, doors and trunk lid as shown in drawings. The gap should not run wedge-shaped or be too narrow at points. Deviations from parallel gap should be max. 2.0 mm over the entire length.

If the inside clearance is too large or too small, the movable body parts must be centered accordingly.

The reference measurements apply only for repair work on bodies damaged in accidents.